Specifications
System type . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . Diagonally split dual circuit, hydraulic with
pressure regulating
valve to rear brakes. Servo assistance and Anti-lock Braking
System (ABS) as standard or optional equipment according to
model. Cable-operated handbrake on rear brakes
Front brakes
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . Solid or ventilated disc with single piston sliding
calipers
Disc diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 239.45 mm
Disc thickness:
Solid disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 10.0 mm
Ventilated disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 24.0 mm
Minimum disc thickness:
Solid disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 8.7 mm
Ventilated disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 22.7 mm
Maximum disc run-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 0.15 mm
Minimum disc pad thickness . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 1.5 mm
Rear brakes
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . Self-adjusting single leading shoe drum
Drum diameter:
Standard hub/drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 180.0 mm
Van, XR3i, RS Turbo and certain 1.6 litre models . . . . . . . . . . . . . . . .
203.2 mm
Wheel cylinder diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 17.78 mm, 19.05 mm or 22.2 mm according to model - see text
Minimum brake shoe lining thickness . . . . . . . . . . . . . . . . . . . . . .
. . . . . 1.0 mm
Torque wrench settings Nm lbf ft
Caliper piston housing to anchor bracket . . . . . . . . . . . . . . . . . . . .
. . . 20 to 25 15 to 18
Caliper anchor bracket to hub carrier . . . . . . . . . . . . . . . . . . . . .
. . . . . . 50 to 66 37 to 49
Rear brake backplate bolts . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 45 to 55 33 to 40
Brake pressure regulating valve mounting bolts . . . . . . . . . . . . . . . . .
. 20 to 25 15 to 18
Light laden valve to mounting bracket . . . . . . . . . . . . . . . . . . . . .
. . . . . 20 to 25 15 to 18
Hydraulic unions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 12 to 15 9 to 11
Master cylinder to servo . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 21 to 26 15 to 19
Modulator pivot bolt (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 22 to 28 16 to 21
Modulator adjuster bolt (ABS) . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 22 to 28 16 to 21
Modulator drivebelt cover (ABS) . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 8 to 11 6 to 8
Load apportioning valve adjusting bracket nuts (ABS) . . . . . . . . . . . . . .
21 to 29 15 to 21
Load apportioning valve to mounting bracket (ABS) . . . . . . . . . . . . . . .
21 to 29 15 to 21
Rear suspension arm inner mounting nuts . . . . . . . . . . . . . . . . . . . .
. . . 70 to 90 52 to 66
Front suspension lower arm balljoint pinch-bolt . . . . . . . . . . . . . . . .
. . 48 to 60 35 to 44
Tie-rod balljoint nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . 57 to 68 42 to 50
See also:
Tailgate lock (Hatchback and Estate models) - removal and refitting
Removal
1 Open the tailgate and prise out the trim
panel using a wide-bladed screwdriver (see
illustration).
12.1 Tailgate trim panel fixings - Hatchback and Estate models
2 Remove the lock bar ...
Electronic Fuel Injection (EFI) system
From the 1990 model year, an Electronic Fuel Injection (EFI)
system controlled by the Electronic Engine Control IV (EEC IV) system, and
incorporating an Electronic Distributorless Ignition system ...
Identifying components in the engine compartment
2.0L DOHC Zetec engine
Transmission fluid dipstick (automatic transaxle)
Battery
Air filter assembly
Engine oil filler cap
Engine oil dipstick
Power steering fluid reservoir
Engine ...