Engine - refitting (manual gearbox in vehicle)

1 Reverse the procedure described in paragraphs 1 to 40, Section 5, noting the following points.

2 Before attempting to refit the engine, check that the clutch friction disc is centralised.

3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.

4 Check that the engine adapter plate is correctly positioned on its locating dowels. If necessary, a cable-tie can be used to temporarily secure the adapter plate in position on the cylinder block using one of the engine-to-gearbox bolt holes.

5 If shims were fitted between the sump and the gearbox, refit them in their original locations when mating the engine to the gearbox. If the engine has been overhauled, where applicable fit the relevant shims as calculated during engine reassembly.

6 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.

7 Ensure that the roadwheels and the steering wheel are in the straight-ahead position before reconnecting the lower steering column to the intermediate shaft, and tighten the clamp bolt to the specified torque.

8 Fill the engine with the correct grade and quantity of oil.

9 Check the throttle cable adjustment.

10 Fill the cooling system.

11 Tighten all fixings to the specified torque, where applicable.

    See also:

    Front tie-bar - removal and refitting
    Pre-May 1983 1.1 litre models Removal 1 Jack up the front of the car and support it on stands (see “Jacking and Vehicle Support”). 2 Unscrew and remove the nut which holds the tie-bar to the larg ...

    Steering column adjuster - dismantling and reassembly
    Note: A new adjuster locknut and washer must be used on reassembly. Dismantling 1 To dismantle the adjuster assembly, proceed as follows. 2 Remove the locknut and washer securing the adjuster th ...

    Heater controls - removal and refitting
    Removal 1 Disconnect the battery negative lead. 2 Remove the securing screws and unclip the lower and upper steering column shrouds. 3 Remove the four securing screws and withdraw the instrument ...