Hydraulic unit pressure switch (ABS) - removal and refitting

Note: To remove the pressure switch from the hydraulic unit in situ, Ford tool No 12-008 or a locally made equivalent will be required. The switch may be removed without special tools after removing the hydraulic unit complete or the pump above. A new O-ring must be used when refitting the switch.

Caution: Refer to the
precautions in Section 1.

Removal
1 Disconnect the battery negative lead.

2 Depressurise the hydraulic system by pumping the brake pedal at least 20 times, or until it becomes hard.

3 Disconnect the multi-plug from the switch, then unscrew and remove the switch.

Refitting
4 Refit the switch using a new O-ring.

Position the plastic sleeve so that the drain hole faces the pump motor, then tighten the switch (see illustration).

19.4 Refit the pressure switch with the drain hole (arrowed) in the plastic
19.4 Refit the pressure switch with the drain hole (arrowed) in the plastic sleeve facing the pump motor - ABS

5 Reconnect the multi-plug and the battery.

6 On completion, bleed the complete hydraulic system and check for leaks around all disturbed components.

    See also:

    Engine/transmission mountings - removal and refitting
    Pre-1986 models 1 The engine mountings can be removed if the weight of the engine/transmission is first taken by one of the three following methods. 2 Either support the engine under the sump usi ...

    Handbrake lever - removal and refitting
    Removal 1 Chock the front wheels, raise and support the vehicle at the rear using stands (see “Jacking and Vehicle Support”) then release the handbrake. 2 Working underneath, extract the spring c ...

    Radiator - removal and refitting
    Removal 1 Disconnect the battery negative lead. 2 Drain the cooling system. 3 If not already done, disconnect the bottom hose from the radiator. 4 Disconnect the top hose and the expansion tank ...