Rocker gear - dismantling and reassembly

Dismantling 1 With the rocker assembly removed as described in Section 4, extract the split pin from one end of the rocker shaft (see illustration).

6.1 Rocker shaft assembly components
6.1 Rocker shaft assembly components

2 Take off the spring and plain washers from the end of the shaft.

3 Slide off the rocker arms, support pedestals and coil springs, keeping them in their originally fitted order. Clean out the oil holes in the shaft.

Reassembly
4 Apply engine oil to the rocker shaft before reassembling and make sure that the flat on the end of the shaft is to the same side as the rocker arm adjuster screws. This is essential for proper lubrication of the components.

    See also:

    Fuel injector (1.6 and 1.8 litre (R6A type) CVH) - removal and refitting
    Caution: Refer to the precautions in Section 1 before proceeding. 1.6 litre Note: New fuel injector seals must be used on refitting. 1 Disconnect the battery negative lead. 2 Remove the air cle ...

    Steering intermediate shaft and flexible coupling - removal and refitting
    Removal 1 Apply the handbrake, jack up the front of the vehicle and support on axle stands. 2 Working in the engine compartment, unscrew the bolt securing the intermediate shaft to the inner colu ...

    Cooling, heating and air conditioning systems
    General information and precautions General information The cooling system is of pressurised type, and consists of a front mounted radiator, coolant pump, cooling fan, wax type thermostat, and an ...