Throttle housing - removal and refitting
Note: A new gasket must be used on refitting.
1 Disconnect the battery negative lead.
2 Depressurise the fuel system as described in Section 6.
3 Remove the air inlet pipe (see illustration).
9.3 Air inlet pipe securing screws (A) and hose securing clip (B) - 1.6 EFI engine
4 Disconnect the throttle cable from the throttle valve linkage, then unbolt the cable bracket from the housing.
5 Disconnect the throttle position sensor wiring plug.
6 Unscrew the four securing nuts, and withdraw the throttle housing from the inlet manifold. Recover the gasket.
7 Refitting is a reversal of removal, but use a new gasket between the throttle housing and the inlet manifold.
Cargo area (P100 models) - removal and refitting
Note: A suitable lifting crane and tackle will be required for this operation. Removal 1 Disconnect the battery negative lead. 2 Remove the fuel filler cap, then drain the fuel tank. 3 Remove th ...
Windscreen and fixed window glass - removal and refitting
Windscreen Note: The average DIY mechanic is advised to leave windscreen removal and refitting to an expert. For the owner who insists on doing it himself, the following paragraphs are given. Rem ...
Crankshaft and main bearings - removal and refitting
Removal 1 With the engine removed from the vehicle, remove the timing belt, crankshaft sprocket, auxiliary shaft sprocket and the flywheel/driveplate. 2 Remove the pistons and connecting rods. If ...