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Ford Escort

           L Routine maintenance and servicing
                L Servicing Specifications
                L Ford Escort maintenance schedule
                L Introduction
                L Intensive maintenance
                L Fluid leak check (Every 6000 miles or 6 months)
                L Seat belt check (Every 6000 miles or 6 months)
                L Driveshaft check (Every 12 000 miles or 12 months)
                L Roadwheel check (Every 12 000 miles or 12 months)
                L Road test (Every 12 000 miles or 12 months)
                L Coolant renewal (Every 24 000 miles or 2 Years)
                L Brake fluid renewal (Every 36 000 miles or 3 years)
           L OHV and HCS engines
                L Specifications
                L General information
                L Major operations requiring engine removal
                L Cylinder head - removal and refitting
                L Sump - removal and refitting
                L Rocker gear - dismantling and reassembly
                L Crankshaft front oil seal - renewal
                L Oil pump - removal and refitting
                L Engine/transmission - removal and separation
                L Engine - complete dismantling
                L Examination and renovation
                L Cylinder head and pistons - decarbonising
                L Engine - reassembly
                L Engine/transmission - reconnection and installation
           L CVH engines
                L Specifications
                L General information
                L Major operations requiring engine removal
                L Timing belt - removal, refitting and adjustment
                L Oil seals - renewal
                L Camshaft - removal and refitting
                L Cylinder head - removal and refitting
                L Sump - removal and refitting
                L Pistons/connecting rods - removal and refitting
                L Engine/transmission - removal and separation
                L Engine - complete dismantling
                L Examination and renovation
                L Cylinder head and pistons - decarbonising
                L Engine/transmission - reconnection and installation
                L Engine oil cooler - removal and refitting
                L Specifications
                L General description
                L Radiator fan - removal and refitting
                L Radiator - removal, inspection and refitting
                L Thermostat - removal, testing and refitting
                L Water pump - removal and refitting
                L Heating and ventilation system - description
                L Heater controls - adjustment
                L Heater controls - removal and refitting
                L Heater - removal and refitting
                L Heater matrix - removal and refitting
                L Heater motor/fan - removal and refitting
           L Carburettor fuel system
                L Specifications
                L General information and precautions
                L Air cleaner assembly - removal and refitting
                L Fuel pump - cleaning
                L Fuel pump - testing, removal and refitting
                L Fuel tank - removal and refitting
                L Throttle cable - adjustment, removal and refitting
                L Accelerator pedal - removal and refitting
                L Ford VV carburettor - removal and refitting
                L Weber 2V carburettor - adjustment
                L Weber 2V carburettor - removal and refitting
                L Carburettor overhaul - general information
                L Specifications
                L General information and precautions
                L Air cleaner - removal and refitting
                L Fuel tank - removal and refitting
                L Throttle cable - adjustment, removal and refitting
                L Accelerator pedal - removal and refitting
                L Fuel pump - removal and refitting
                L Fuel accumulator - removal and refitting
                L Cold start valve - removal and refitting
                L Auxiliary air device - removal and refitting
                L Fuel distributor - removal and refitting
                L Throttle housing - removal and refitting
                L Fuel pressure regulator - removal and refitting
                L Warm-up regulator - removal and refitting
                L Thermo-time switch - removal and refitting
                L Idle speed compensator - removal and refitting
                L Turbocharger - general description
                L Intercooler - removal and refitting
                L Turbocharger- removal and refitting
                L Specifications
                L General information and precautions
                L Air cleaner - removal and refitting
                L Fuel tank - removal and refitting
                L Throttle cable - adjustment, removal and refitting
                L Accelerator pedal - removal and refitting
                L Fuel system - depressurising
                L Fuel pump - removal and refitting
                L Fuel pressure regulator - removal and refitting
                L Fuel injector - removal and refitting
                L Knock sensor - removal and refitting
                L Speed sender unit - removal and refitting
                L EEC IV module - removal and refitting
                L Specifications
                L General information and precautions
                L Air cleaner - removal and refitting
                L Fuel tank - removal and refitting
                L Throttle cable - adjustment, removal and refitting
                L Accelerator pedal - removal and refitting
                L Fuel system - depressurising
                L Fuel pump - removal and refitting
                L Fuel pressure regulator - removal and refitting
                L Throttle housing - removal and refitting
                L Fuel injectors - removal and refitting
                L Speed sender unit - removal and refitting
                L EEC IV module - removal and refitting
                L Specifications
                L General information
                L Inlet manifold - removal and refitting
                L Exhaust manifold - removal and refitting
                L Exhaust system - renewal
           L Starting and charging systems
                L Specifications
                L General information and precautions
                L Electrical fault finding - general information
                L Battery - testing and charging
                L Battery - removal and refitting
                L Alternator - removal and refitting
                L Alternator brushes and regulator - renewal
                L Starter motor - testing in the car
                L Starter motor - removal and refitting
                L Starter motor brushes - renewal
                L Ignition switch - removal and refitting
           L Ignition systems
                L Specifications
                L General information and precautions
                L Ignition system - testing
                L Ignition HT coil - testing, removal and refitting
                L Distributor - removal and refitting
           L Braking system
                L Specifications
                L General description
                L Front disc pads - renewal
                L Rear brake shoes - renewal
                L Brake drum - inspection and renewal
                L Handbrake - adjustment
                L Handbrake cables - renewal
                L Handbrake lever - removal and refitting
                L Master cylinder - removal, overhaul and refitting
                L Hydraulic pipes and hoses - renewal
                L Brake pedal - removal, refitting and adjustment
                L Anti-lock Braking System - description
           L Suspension and steering
                L Specifications
                L General description
                L Front hub bearings - renewal
                L Front anti-roll bar - removal and refitting
                L Front tie-bar - removal and refitting
                L Rear hub bearings - adjustment
                L Rear hub bearings - renewal
                L Rear axle tube (Van models) - removal and refitting
                L Rear suspension angles - general
                L Steering gear bellows - renewal
                L Steering tie-rod outer balljoint - renewal
                L Steering wheel - removal and refitting
                L Steering wheel - alignment
                L Steering column lock - removal and refitting
                L Steering column - removal, overhaul and refitting
                L Steering gear - removal, overhaul and refitting
                L Steering angles and wheel alignment
           L Bodywork and fittings
                L Specifications
                L General description
                L Maintenance - bodywork and underframe
                L Maintenance - upholstery and carpets
                L Minor body damage - repair
                L Major body damage - repair
                L Bumper components - removal and refitting
                L Bonnet - removal and refitting
                L Bonnet release cable - removal and refitting
                L Bonnet lock - removal and refitting
                L Radiator grille - removal and refitting
                L Door trim panel - removal and refitting
                L Doors - removal and refitting
                L Tailgate - removal and refitting
                L Boot lid (Cabriolet models) - removal and refitting
                L Exterior mirror - removal and refitting
                L Body exterior fittings - removal and refitting
                L Seats - removal and refitting
                L Seat belts - removal and refitting
                L Interior mirror - removal and refitting
                L Rear parcel shelf - removal and refitting
                L Centre console - removal and refitting
                L Glove compartment - removal and refitting
                L Interior trim panels - removal and refitting
                L Facia - removal and refitting
           L Electrical system
                L Specifications
                L General information and precautions
                L Electrical fault finding - general information
                L Switches - removal and refitting
                L Bulbs (exterior lamps) - renewal
                L Bulbs (interior lamps) - renewal
                L Exterior lamps - removal and refitting
                L Headlamps and auxiliary lamps - beam alignment
                L Instrument panel - removal and refitting
                L Instrument panel components - removal and refitting
                L Cigar lighter - removal and refitting
                L Speedometer cable - removal and refitting
                L Clock - removal and refitting
                L Fuel computer components - removal and refitting
                L Horn - removal and refitting
                L Tailgate wiper motor - removal and refitting
                L Wash/wipe system components - removal and refitting
                L Loudspeakers - removal and refitting
                L Aerial - removal and refitting
           L Wirind diagrams
                L Internal connection details, all models
                L Internal connection details, all models continued
                L Key to wiring diagrams
                L Diagram 2: 1980-86 Lighting all models
                L Diagram 2a: 1986-on Lighting all models
                L Diagram 3: 1980-86 Ancilliary circuits all models
                L Diagram 3a: 1986-on Ancilliary circuits all models
                L Diagram 4: 1983-on K-Jetronic fuel injection
                L Diagram 4a: 1984-86 KE-Jetronic fuel injection
                L Diagram 4b: 1986-on KE-Jetronic fuel injection
           L Reference
                L Dimensions and Weights
                L Conversion factors
                L Buying Spare Parts
                L Vehicle Identification Numbers
                L General Repair Procedures
           L Introduction
           L Instrument Cluster
           L Entertainment Systems
                L AM/FM stereo/cassette
                L AM/FM radio with compact disc player
           L Climate Controls
                L Heater only system (if equipped)
           L Lights
                L Headlamp control
                L Bulbs
           L Driver Controls
                L Multi-function lever
                L Speed control (if equipped)
           L Locks and Security
           L Seating and Safety Restraints
                L Seating
                L Safety restraints
                L Air bag supplemental restraint system (SRS)
                L Safety restraints for children
           L Driving
                L Starting
                L Brakes
                L Automatic transmission operation (if equipped)
                L Vehicle loading
                L Trailer towing
           L Roadside Emergencies
                L Getting roadside assistance
                L Fuses and relays
                L Changing the tires
                L Jump starting your vehicle
           L Customer Assistance
           L Cleaning
           L Maintenance and Specifications
                L Service recommendations
                L Identifying components in the engine compartment
                L Engine oil
                L Battery
                L Engine coolant
                L What you should know about automotive fuels
                L Essentials of good fuel economy
                L Emission control system
                L Transmission fluid
                L Air filter maintenance
                L Servicing your tires
           L Accessories
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Ford Sierra

           L Routine maintenance and servicing
                L Maintenance - component location
                L Introduction
           L SOHC engines
                L Compression test
                L Method of engine removal
                L Engine - removal leaving manual gearbox in vehicle
                L Engine mountings - renewal
                L Timing belt and sprockets - removal and refitting
                L Cylinder head - dismantling and reassembly
                L Cylinder head - inspection and renovation
                L Auxiliary shaft - removal, inspection and refitting
                L Crankshaft front oil seal - renewal
                L Sump - removal and refitting
                L Oil pump - removal and refitting
                L Oil pump - dismantling, inspection and reassembly
                L Pistons and connecting rods - removal and refitting
                L Initial start-up after overhaul or major repair
                L General information
                L Engine - removal leaving manual gearbox in vehicle
                L Engine - refitting (manual gearbox in vehicle)
                L Timing chain and sprockets - removal and refitting
                L Crankshaft front oil seal - renewal
                L Crankshaft rear oil seal - renewal
                L Sump - removal and refitting
                L Oil pump - removal and refitting
                L Oil pump - dismantling, inspection and reassembly
                L Pistons and connecting rods - removal and refitting
                L General information
                L Engine - removal leaving manual gearbox in vehicle
                L Engine mountings - renewal
                L Timing belt and sprockets - removal and refitting
                L Cylinder head - dismantling and reassembly
                L Crankshaft front oil seal - renewal
                L Crankshaft rear oil seal - renewal
                L Sump - removal and refitting
                L Oil pump - removal and refitting
                L Oil pump - dismantling, inspection and reassembly
                L Pistons and connecting rods - removal and refitting
                L Radiator - removal and refitting
                L Thermostat - removal and refitting
                L Coolant pump - removal and refitting
                L Electric cooling fan - removal and refitting
                L Temperature gauge sender removal and refitting
                L Heater controls - removal and refitting
                L Heater unit - removal and refitting
                L Heater unit - overhaul
                L Heater motor - removal and refitting
                L Air conditioning system - component renewal
                L Air cleaner - removal and refitting
                L Fuel pump - testing
                L Fuel pump - removal and refitting
                L Fuel tank - removal and refitting
                L Fuel level sender unit - removal and refitting
                L Throttle cable - removal, refitting and adjustment
                L Carburettor (Ford VV type) - removal and refitting
                L Carburettor (Weber 2V TLD) - removal and refitting
                L Inlet manifold - removal and refitting
                L Exhaust manifold - removal and refitting
                L Exhaust system - inspection, removal and refitting
                L Air cleaner - removal and refitting
                L Fuel pressure regulator - removal and refitting
                L Fuel pump - testing
                L Fuel pump (2.0 litre SOHC) - removal and refitting
                L Idle speed control valve - removal and refitting
                L Airflow meter - removal and refitting
                L Fuel injectors - removal and refitting
                L Throttle position sensor - removal and refitting
                L Throttle body - removal and refitting
                L Inlet manifold - removal and refitting
                L Exhaust manifold - removal and refitting
           L Engine electrical systems
                L Battery - testing and charging
                L Alternator - removal and refitting
                L Alternator - testing
                L Starter motor - removal and refitting
                L Starter motor - testing in the vehicle
                L Starter motor - brush renewal
                L Coil - testing, removal and refitting
                L Distributor (OHC models) - removal and refitting
                L Ignition timing (OHC models) - adjustment
                L Electronic modules - removal and refitting
                L ESC II system components - removal and refitting
                L EEC IV system components - removal and refitting
           L Braking system
                L Brake hydraulic system (ABS) - bleeding
                L Disc pads - inspection and renewal
                L Rear drum brake shoes - inspection and renewal
                L Rear disc caliper - removal, overhaul and refitting
                L Brake disc - examination, removal and refitting
                L Rear disc splash shield - removal and refitting
                L Fluid reservoir (ABS) - removal and refitting
                L Hydraulic unit (ABS) - removal and refitting
                L Valve block (ABS) - removal and refitting
                L Wheel sensor (ABS) - removal and refitting
                L Load apportioning valve (P100 models) - adjustment
                L Brake fluid pipes and hoses - removal and refitting
                L Handbrake cable - removal and refitting
                L Handbrake cable - adjustment
                L Handbrake lever - removal and refitting
           L Suspension and steering
                L Front hub carrier - removal and refitting
                L Front wheel bearings - renewal
                L Front anti-roll bar - removal and refitting
                L Rear shock absorber - removal and refitting
                L Rear wheel bearings - renewal
                L Steering wheel - removal and refitting
                L Steering wheel - centralising
                L Steering column - removal and refitting
                L Manual steering gear - removal and refitting
                L Power steering gear - removal and refitting
                L Power steering pump - removal and refitting
                L Tie-rod end - removal and refitting
                L Front wheel alignment - checking and adjusting
           L Bodywork and fittings
                L Maintenance - bodywork, underside and fittings
                L Maintenance - upholstery and carpets
                L Minor body damage - repair
                L Bonnet - removal and refitting
                L Bonnet lock release cable - removal and refitting
                L Boot lid (Saloon models) - removal and refitting
                L Door - removal and refitting
                L Door inner trim panel - removal and refitting
                L Door interior handle - removal and refitting
                L Door lock - removal and refitting
                L Cargo area (P100 models) - removal and refitting
                L Tailboard (P100 models) - removal and refitting
                L Opening rear quarter window - removal and refitting
                L Door window - removal and refitting
                L Door window regulator - removal and refitting
                L Door mirror - removal and refitting
                L Bumper - removal and refitting
                L Radiator grille panel - removal and refitting
                L Fuel filler flap - removal and refitting
                L Sunroof - removal, refitting and adjustment
                L Interior pillar trim panels - removal and refitting
                L Facia panels - removal and refitting
                L Centre console - removal and refitting
                L Headlining - removal and refitting
                L Seats - removal and refitting
                L Rear seat catch - removal and refitting
                L Seat belts - removal and refitting
           L Body electrical system
                L Electrical fault-finding - general information
                L Fuses and relays - location and renewal
                L Facia panel switches - removal and refitting
                L Horn switch assembly - removal and refitting
                L Instrument panel - removal and refitting
                L Instrument panel components - removal and refitting
                L Trip computer components - removal and refitting
                L Interior lamp bulbs - renewal
                L Speedometer cable - removal and refitting
                L Washer nozzles - removal and refitting
                L Headlamp wiper motor - removal and refitting
                L Headlamp unit - removal and refitting
                L Headlamps - alignment
                L Rear lamp unit - removal and refitting
                L Front foglamps - removal and refitting
                L Exterior lamp bulbs - renewal
                L Electric window components - removal and refitting
                L Anti-theft alarm - location, removal and refitting
                L Loudspeakers - removal and refitting
                L Radio/cassette player - removal and refitting
           L Wiring diagrams
           L Reference

Total pages: 687

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