Rocker gear - dismantling and reassembly

Dismantling 1 With the rocker assembly removed as described in Section 4, extract the split pin from one end of the rocker shaft (see illustration).

6.1 Rocker shaft assembly components
6.1 Rocker shaft assembly components

2 Take off the spring and plain washers from the end of the shaft.

3 Slide off the rocker arms, support pedestals and coil springs, keeping them in their originally fitted order. Clean out the oil holes in the shaft.

Reassembly
4 Apply engine oil to the rocker shaft before reassembling and make sure that the flat on the end of the shaft is to the same side as the rocker arm adjuster screws. This is essential for proper lubrication of the components.

    See also:

    Engine - reassembly
    Note: Ensure that all necessary new oil seals and gaskets have been obtained before starting the reassembly procedure. OHV engines 1 With everything clean, commence reassembly by oiling the bores ...

    Exhaust manifold - removal and refitting
    2.0 litre SOHC models 1 Refer to Chapter 4 Part A, Section 26, but note the following points. 2 Ignore the references to removal and refitting of the air cleaner and hot air pick-up pipe, and not ...

    Rear shock absorbers (Van models) - removal, testing and refitting
    Removal 1 Raise and support the rear of the vehicle on stands (see “Jacking and Vehicle Support”). Place a jack beneath the rear axle tube and just raise it slightly. 2 Disconnect the shock absor ...