Sump - removal and refitting
Note: New gaskets and sealing strips must be used on refitting.
Removal
1 Disconnect the battery negative lead.
2 Drain the engine oil.
3 Remove the starter motor as described in Chapter 5, Part A.
4 Apply the handbrake, jack up the front of the car and support it on stands (see “Jacking and Vehicle Support”).
5 Unbolt and remove the cover plate from the clutch housing (see illustration).
8.5 Remove the clutch housing cover plate
6 Unbolt and remove the engine splash shield at the crankshaft pulley end (see illustration).
8.6 And the right-hand engine splash shield
7 Unscrew the sump securing bolts progressively and remove them.
8 Remove the sump and peel away the gaskets and sealing strips.
Refitting
9 Make sure that the mating surfaces of the
sump and block are clean, then fit new end
sealing strips into their grooves and stick new
side gaskets into position using thick grease.
The ends of the side gaskets should overlap the seals. On later models a one-piece sump gasket is used. Before fitting, apply sealer to the joints of the cylinder block and rear oil seal carrier, and cylinder block and oil pump housing (four locations). Without applying any further sealer, locate the gasket into the grooves of the oil seal carrier and oil pump housing (see illustrations). To retain the gasket insert two or three studs into the cylinder block if necessary and remove them once the sump is in place.
8.9a Fitting the sump sealing strips . . .
8.9b . . . followed by the side gaskets with their ends overlapped
8.9c Apply sealer to the areas shown when fitting a one piece sump gasket
A Oil pump housing-to-block joint B Rear oil seal carrier-to-block joint
10 Offer up the sump, taking care not to displace the gaskets and insert the securing bolts. Tighten the bolts in two stages to the final torque given in the Specifications.
11 Refit the cover plate to the clutch housing and refit the engine splash shield.
12 Refit the starter motor.
13 Fill the engine with oil and reconnect the battery.
See also:
Handbrake cable - adjustment
Note: Where fitted, the adjuster locking pin
must be renewed on completion of
adjustment.
Conventional braking system
(except P100 models)
1 The handbrake cable is normally
self-adjusting in use ...
Examination and renovation
Crankshaft, bearings, cylinder
bores and pistons
1 Refer to Section 13 in Part A of this Chapter.
The information applies equally to the CVH
engine, except that standard sized crankshafts
are unm ...
Centre console - removal and refitting
Models up to 1990
Full length console
1 Where applicable, prise the electric window
switches from the front upper console panel
and disconnect the wiring.
2 Remove the three securing screws from ...
