Specifications

System type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagonally split dual circuit, hydraulic with pressure regulating
valve to rear brakes. Servo assistance and Anti-lock Braking System (ABS) as standard or optional equipment according to model. Cable-operated handbrake on rear brakes Front brakes
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solid or ventilated disc with single piston sliding calipers
Disc diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239.45 mm Disc thickness:
Solid disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.0 mm Ventilated disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24.0 mm Minimum disc thickness:
Solid disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.7 mm Ventilated disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22.7 mm Maximum disc run-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.15 mm
Minimum disc pad thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 mm
Rear brakes
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self-adjusting single leading shoe drum Drum diameter:
Standard hub/drum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180.0 mm Van, XR3i, RS Turbo and certain 1.6 litre models . . . . . . . . . . . . . . . . 203.2 mm
Wheel cylinder diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.78 mm, 19.05 mm or 22.2 mm according to model - see text Minimum brake shoe lining thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 mm
Torque wrench settings Nm lbf ft Caliper piston housing to anchor bracket . . . . . . . . . . . . . . . . . . . . . . . 20 to 25 15 to 18
Caliper anchor bracket to hub carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 to 66 37 to 49 Rear brake backplate bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 to 55 33 to 40 Brake pressure regulating valve mounting bolts . . . . . . . . . . . . . . . . . . 20 to 25 15 to 18
Light laden valve to mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . 20 to 25 15 to 18 Hydraulic unions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 to 15 9 to 11 Master cylinder to servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 to 26 15 to 19 Modulator pivot bolt (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 to 28 16 to 21 Modulator adjuster bolt (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 to 28 16 to 21 Modulator drivebelt cover (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 to 11 6 to 8 Load apportioning valve adjusting bracket nuts (ABS) . . . . . . . . . . . . . . 21 to 29 15 to 21
Load apportioning valve to mounting bracket (ABS) . . . . . . . . . . . . . . . 21 to 29 15 to 21
Rear suspension arm inner mounting nuts . . . . . . . . . . . . . . . . . . . . . . . 70 to 90 52 to 66
Front suspension lower arm balljoint pinch-bolt . . . . . . . . . . . . . . . . . . 48 to 60 35 to 44
Tie-rod balljoint nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 to 68 42 to 50

    See also:

    Using booster cables
    CAUTIONS: Connect batteries with only the same nominal voltage. Always use booster cables with insulated clamps and adequate size cable. Do not disconnect the battery from the vehicle’s electri ...

    Brake hydraulic system seal and hose renewal (Every 36 000 miles (60 000 km) or 3 years)
    If in doubt as to the condition of any of the brake system seals and hoses, then renew defective items whilst referring to the relevant Sections of Chapter 10. ...

    New Sport model
    The base 2010 Ford Fusion already is a fun-to-drive mid-size car. With an even sportier look, a bigger, more-powerful engine, special 18 inch wheels and upgraded suspension tuning to go along with ...