General description
The body is of welded steel construction available in 3 or 5-door Hatchback, 3 or 5- door Estate, soft-top Cabriolet, or Van configurations.
The body is of monocoque construction and is of energy-absorbing design.
Rust and corrosion protection is applied to all new vehicles and includes zinc phosphate dipping and wax injection of box sections and door interiors.
All body panels are welded, including the front wings, so it is recommended that major body damage repairs are left to your dealer.
See also:
Thermostat - removal, testing and refitting
OHV engines
Note: A new gasket must be used on refitting.
Removal
1 Drain the cooling system as described in
Chapter 1.
2 Slacken the clips and disconnect the hoses
at the thermostat housing (se ...
Fuel level sender unit - removal and refitting
Caution: Refer to the
precautions in Section 1 before
proceeding. A new seal must
be used when refitting the
sender unit.
Saloon, Hatchback and Estate
models
All models except 2.0 litre DOHC
1 ...
Manual steering gear - removal and refitting
Note: A balljoint separator tool will be
required for this operation.
Removal
1 Set the front wheels in the straight-ahead
position. Ensure that the steering lock is
engaged and remove the igniti ...
