Spark plug renewal (Every 12 000 miles (20 000 km) or 12 months)
1 The correct functioning of the spark plugs is vital for the correct running and efficiency of the engine. It is essential that the plugs fitted are appropriate for the engine.
2 Make sure that the ignition is switched off before inspecting the HT leads to see if they carry their cylinder numbers. Note that the position of No 1 cylinder HT lead in the distributor cap is marked with either a pip, or a number “1 “.
3 Where necessary, for improved access remove the air cleaner and/or the inlet hose.
4 Disconnect the leads from the plugs by pulling on the connectors, not the leads.
5 On 2.0 litre DOHC carburettor models, the location of the spark plugs and the close proximity of the carburettor makes spark plug access difficult, particularly when removing the plugs from cylinders 2 and 3. It is suggested that a 3/8 inch ratchet drive spark plug socket with rubber insert and long extension bar is used, possibly in conjunction with a universal joint adapter. It is also advisable to disconnect No 3 cylinder HT lead from the distributor first, to allow some slack for disconnection at the spark plug.
6 Clean the area around each spark plug using a small brush, then using a plug spanner (preferably with a rubber insert), unscrew and remove the plugs (see illustration).
20.6 Removing a spark plug - CVH engine
Cover the spark plug holes with a clean rag to prevent the ingress of any foreign matter.
7 Before fitting new spark plugs, check that the threaded connector sleeves are tight. As the plugs incorporate taper seats, make sure that the threads and seats are clean.
8 On DOHC models before refitting the spark plugs, coat their threads with suitable antiseize compound, taking care not to contaminate the electrodes.
9 Screw in the spark plugs by hand, then tighten them to the specified torque. Do not exceed the torque figure.
10 Push the HT leads firmly onto the spark plugs, and where applicable refit the air cleaner and/or inlet hose.
See also:
Fuel-injection control module - removal and refitting
Removal
1 The fuel-injection control module is only
used on KE-Jetronic systems and is located in
the engine compartment behind the heater
plenum chamber and fan motor.
2 Disconnect the battery n ...
Throttle housing - removal and refitting
Note: During manufacture the throttle plate is
adjusted so that it is fractionally open, to avoid
the possibility of it jamming shut, and it must
not be repositioned. Idle speed adjustment is
prov ...
Front seat air cushion assembly - removal and refitting
Complete assembly - removal and
refitting
1 Remove the seat.
2 Straighten the seat back cover retaining
tangs, and pull the cover upwards to expose
the air cushion.
3 Cut through the four securi ...