Engine/manual gearbox assembly - reconnection and refitting

1 Reverse the procedure described in Section 11, noting the following points.

2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised. This is to ensure that the gearbox input shaft splines will pass through the splines in the centre of the friction disc.

3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.

4 Check that the engine adapter plate is correctly positioned on its locating dowels.

5 Refit the propeller shaft.

6 Refit the exhaust system.

7 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.

8 Fill the engine with the correct grade and quantity of oil.

9 Fill the cooling system.

10 Check and if necessary top-up the gearbox oil level.

11 Check and if necessary adjust the tension of the alternator and where applicable the power steering pump drivebelt(s).

12 Adjust the throttle cable.

    See also:

    General information and precautions
    General information The fuel system comprises a centrally mounted fuel tank, electrically-operated fuel pump and Bosch K-Jetronic or KE-Jetronic continuous injection system according to model. Th ...

    Idle speed control valve - removal and refitting
    Note: A new gasket must be used when refitting the valve. 2.0 litre SOHC models 1 Disconnect the battery negative lead. 2 Disconnect the idle speed control valve wiring plug by releasing the reta ...

    Front brake disc pad check (Every 6000 miles or 6 months)
    1 Place a mirror between the roadwheel and the caliper and check the thickness of the friction material of the disc pads (see illustration). If the material has worn down to the specified minimum ...