Rear suspension leaf spring (P100 models) - removal and refitting
Note: All self-locking nuts and spring washers must be renewed on reassembly.
Removal
1 Chock the front wheels, jack up the rear of
the vehicle and support on axle stands placed
under the side members. Note that a loaded
vehicle must not be jacked under the
differential casing.
2 Support the relevant side of the rear axle with a jack, using an interposed block of wood under the axle tube to spread the load.
3 Unscrew the nuts, and remove the two U-bolts on each side of the vehicle which secure the axle to the leaf springs (see illustration). Note that there is no need to disconnect the shock absorber from the U-bolt counterplate.
19.3 Unscrew the nuts (arrowed) from the rear axle-to-leaf spring U-bolts
4 Unbolt the leaf spring from the front bracket on the underbody (see illustration).
19.4 Leaf spring front bracket
5 Loosen the spring shackle-to-underbody bolt, then unbolt the leaf spring from the spring shackle and remove the spring (see illustration).
19.5 Leaf spring shackle
Refitting
6 Refitting is a reversal of removal, bearing in
mind the following points.
7 Do not fully tighten the leaf spring mounting bolts or the spring shackle-to-underbody bolt until the weight of the vehicle is resting on its roadwheels.
8 Renew all self-locking nuts and spring washers.
9 Align the axle on the leaf spring so that the locating pin on the spring engages with the corresponding hole in the axle. Similarly ensure that the U-bolt counterplate engages with the locating pin on the leaf spring.
Rear suspension leaf spring shackle (P100 models) - removal and refitting
Note: All self-locking nuts and spring washers must be renewed on reassembly.
Removal
1 Chock the front wheels, jack up the rear of
the vehicle and support on axle stands placed
under the side members. Note that a loaded
vehicle must not be jacked under the
differential casing.
2 Support the relevant side of the rear axle with a jack, using an interposed block of wood under the axle tube to spread the load.
3 Unscrew and remove the spring shackle-to-underbody bolt and the leaf spring-to-spring shackle bolt, and remove the shackle components.
4 Examine the components for wear and damage and renew as necessary.
Refitting
5 Refitting is a reversal of removal, but renew
all self-locking nuts and spring washers, and
do not fully tighten the bolts until the weight of
the vehicle is resting on its roadwheels.
Rear suspension leaf spring bush (P100 models) - renewal
Note: All self-locking nuts and spring washers must be renewed on reassembly.
1 Proceed as described in Section 19, paragraphs 1 to 3 inclusive.
2 Unbolt the relevant end of the leaf spring, and lower it to gain access to the bush. Note that if the shackle end of the spring is unbolted, the shackle-to-underbody bolt should be loosened in order to aid refitting.
3 The bush can be removed using a long bolt with nut, washers and a suitable metal tube.
4 Lubricate the new bush with soapy water and fit using the bolt, nut, washers and tube.
5 Proceed as described in Section 19, paragraphs 6 to 9 inclusive.
See also:
Rear brake shoes - renewal
Warning: Brake shoes must be
renewed on both rear wheels at
the same time - never renew the
shoes on only one wheel, as
uneven braking may result. Also, the dust
created by wear of the shoes may ...
Automatic transmission fluid level check (Every 12 000 miles (20 000 km) or
12 months)
1 Fluid level should be checked with the
transmission at operating temperature (after a
run) and with the vehicle parked on level
ground.
2 Open and prop the bonnet. With the engine
idling and th ...
EEC IV module - removal and refitting
Removal
1 The EEC IV module is located behind the
centre console, beneath the trim panel (see
illustration).
20.1 EEC IV module location (arrowed) 1.4 CFI engine
2 Disconnect the battery negati ...