Bodywork and fittings
General information
The model range includes 4-door Saloon, 3 and 5-door Hatchback, 5-door Estate, and 2- door Pick-up body styles.
Each body is of all-steel welded energyabsorbing monocoque construction, with a separate load-bearing rear chassis frame on P100 Pick-up models. Corrosion protection is applied to all new vehicles, and includes zinc phosphate dipping of the body panels, and wax injection of box sections and doors.
All models have flush direct-glazed fixed glass panels, and integrated polycarbonate bumpers.
All body panels are welded, including the front wings, so it is recommended that major body damage repairs are entrusted to a dealer.
A wide range of interior equipment and trim options are available depending on model.
The procedures given in this Chapter apply to original equipment fitments, and do not cover after-market products.
See also:
ESC II system components - removal and refitting
Note: Procedures for removal and refitting of
the ignition system components and
electronic module are given elsewhere in the
relevant Sections of this Chapter.
1 Disconnect the battery negative l ...
Electronic modules - removal and refitting
Note: Refer to Section 1 for precautions to be
observed when working with electronic
modules.
1 Disconnect the battery negative lead.
All ESC modules except ESC
(early “Economy” models)
2 All mo ...
Air cleaner element renewal (Every 24 000 miles (40 000 km) or 2 years)
Carburettor models
1 Remove the screws from the top of the air
cleaner cover (see illustration).
38.1 Remove the air cleaner cover screws . . .
2 Where applicable release the spring clips
aroun ...