Rocker gear - dismantling and reassembly

Dismantling 1 With the rocker assembly removed as described in Section 4, extract the split pin from one end of the rocker shaft (see illustration).

6.1 Rocker shaft assembly components
6.1 Rocker shaft assembly components

2 Take off the spring and plain washers from the end of the shaft.

3 Slide off the rocker arms, support pedestals and coil springs, keeping them in their originally fitted order. Clean out the oil holes in the shaft.

Reassembly
4 Apply engine oil to the rocker shaft before reassembling and make sure that the flat on the end of the shaft is to the same side as the rocker arm adjuster screws. This is essential for proper lubrication of the components.

    See also:

    Hydraulic system - bleeding (anti-lock braking system)
    Note: Before starting work, refer to the warning at the beginning of Section 11 concerning the dangers of hydraulic fluid. 1 On cars equipped with the anti-lock braking system there are two bleed ...

    Idle speed control valve - removal and refitting
    Note: A new gasket must be used when refitting the valve. 2.0 litre SOHC models 1 Disconnect the battery negative lead. 2 Disconnect the idle speed control valve wiring plug by releasing the reta ...

    Cylinder head and pistons - decarbonising
    OHV engines 1 With the cylinder head removed (Section 4), the carbon deposits should be removed from the combustion spaces using a scraper and a wire brush fitted into an electric drill. Take care ...