Rear roadspring (Van models) - removal and refitting

Removal
1 To remove the single leaf type rear roadspring from the Van, raise the rear of the vehicle and support it securely under the body members (see “Jacking and Vehicle Support”).

Support the axle tube using a jack or stands.

2 Unscrew the spring U-bolt nuts and withdraw the bump rubber plate complete with shock absorber lower attachment (see illustration).

14.2 Rear roadspring U-bolt nuts (arrowed) - Van models
14.2 Rear roadspring U-bolt nuts (arrowed) - Van models

3 Disconnect the shackle from the rear end of the roadspring and pull the spring downward.

4 Unscrew and remove the spring front eye bolt and nut (see illustration).

14.4 Rear roadspring front eye bolt - Van models
14.4 Rear roadspring front eye bolt - Van models

A Pivot bolt
B Mounting bracket
C Spring eye

5 Remove the spring from under the vehicle.

Refitting
6 Refit by reversing the removal operations, but do not tighten the nuts to the specified torque until the weight of the vehicle has been lowered onto the wheels.

7 On completion adjust the braking system light laden valve as described in Chapter 9.

    See also:

    Cleaning
    WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutral Ph shampoo, such as Motorcraft Detail Wash (ZC-3-A), which is available from your dealer. Never use st ...

    Method of engine removal
    Warning: Vehicles equipped with air conditioning: Components of the air conditioning system may obstruct work being undertaken on the engine, and it is not always possible to unbolt and move the ...

    Braking system
    General information and precautions General information The braking system is of the dual circuit hydraulic type. The front and rear circuits are operated independently from a tandem master cylin ...