General description

The body is of welded steel construction available in 3 or 5-door Hatchback, 3 or 5- door Estate, soft-top Cabriolet, or Van configurations.

The body is of monocoque construction and is of energy-absorbing design.

Rust and corrosion protection is applied to all new vehicles and includes zinc phosphate dipping and wax injection of box sections and door interiors.

All body panels are welded, including the front wings, so it is recommended that major body damage repairs are left to your dealer.

    See also:

    Rear wheel cylinder (drum brakes) - removal, overhaul and refitting
    Caution: Refer to the precautions in Section 1. Saloon, Hatchback and Estate models 1 Chock the front wheels, loosen the relevant roadwheel nuts, then jack up the rear of the vehicle and support ...

    Crankshaft and main bearings - removal and refitting
    Note: A new crankshaft rear oil seal and a new rear oil seal housing gasket should be used on refitting. Removal 1 With the engine removed from the vehicle, remove the timing chain and crankshaft ...

    Engine Coolant Temperature (ECT) sensor - removal and refitting
    Removal 1 The ECT sensor is screwed into the inlet manifold. 2 Disconnect the battery negative lead. 3 Partially drain the cooling system as described in Chapter 1. 4 Disconnect the sensor wirin ...