Fuel system (1.6 and 1.8 litre (R6A type) CVH) - depressurisation

Remember to depressurise the fuel system before loosening any connections.

Refer to the precautions in Section 1 before proceeding. The fuel system will remain pressurised after the engine is switched off.

1 Disconnect the battery negative lead.

2 Remove the air cleaner assembly.

3 Position a suitable container (or a sufficient quantity of absorbent cloth) beneath the fuel inlet connection on the CFI unit.

4 Use an open-ended spanner on the flats of the inlet union screwed into the CFI unit, to prevent it from turning while the inlet pipe union is loosened (see illustration). Allow all pressure/fuel seepage to dissipate before fully unscrewing the union if it is to be disconnected, or tightened if another part of the system is to be worked on.

4.4 CFI unit fuel inlet union (arrowed)
4.4 CFI unit fuel inlet union (arrowed)

5 The system will remain depressurised until the fuel pump is primed prior to starting the engine. Remove the container or cloth, as applicable, on completion.

Fuel filter - renewal

Refer to Chapter 1, Section 41.

    See also:

    Roadwheel check (Every 12 000 miles or 12 months)
    Check the wheel rims for distortion, damage and excessive run-out. Also make sure that the balance weights are secure with no obvious signs that any are missing. Check the torque of the wheel bolt ...

    Ford VV carburettor manual choke unit - removal, checking and refitting
    Note: A new gasket will be required on refitting. Removal 1 Disconnect the battery negative lead. 2 Remove the air cleaner (Section 2). 3 Slacken the choke cable clamp bolt at the choke lever, d ...

    Master cylinder (conventional braking system) - removal, overhaul and refitting
    Note: Before commencing overhaul obtain a repair kit containing new pistons and seals. Caution: Refer to the precautions in Section 1. Removal 1 Depress the brake pedal several times to dissipat ...