Fuel filler flap - removal and refitting
Removal
1 Open the filler flap and the tailgate or boot
lid, as applicable.
2 Remove the fuel filler cap and then remove the screw securing the filler housing to the fuel tank neck (see illustration).
37.2 Fuel filler housing securing screw (arrowed)
3 Working inside the luggage compartment, depress the filler housing retaining tangs, and push the assembly out through the body panel. Recover the gasket.
4 Immerse the housing assembly in a container of hot water for approximately ten minutes, then prise the hinge cover from the housing, and using a screwdriver, prise the filler flap hinge legs out of the sockets in the housing.
Refitting
5 Commence refitting by warming the filler
flap and housing, as during removal, then
push the flap hinge legs into the housing.
6 Further refitting is a reversal of removal, ensuring that the housing gasket and retaining tangs are correctly located.
See also:
Flywheel/driveplate - removal, inspection and refitting
Note: New flywheel securing bolts must be
used on refitting.
1.8 litre (R2A type)
1 Refer to Section 26, Chapter 2, Part A but
also note the following points.
2 The flywheel/driveplate securing b ...
Headlining - removal and refitting
Saloon, Hatchback and Estate
models
1 On Saloons, remove the rear seat back.
2 Loosen the upper screws of all the pillar
trim panels touching the headlining.
3 Prise off the covers and remove the ...
Throttle Position Sensor (TPS) - removal and refitting
Removal
Note: During this procedure, ensure that the
sensor wiper is not rotated beyond its normal
operating arc
1 Disconnect the battery negative lead.
2 Disconnect the wiring plug from the sens ...