Fuel filler flap - removal and refitting

Removal
1 Open the filler flap and the tailgate or boot lid, as applicable.

2 Remove the fuel filler cap and then remove the screw securing the filler housing to the fuel tank neck (see illustration).

37.2 Fuel filler housing securing screw (arrowed)
37.2 Fuel filler housing securing screw (arrowed)

3 Working inside the luggage compartment, depress the filler housing retaining tangs, and push the assembly out through the body panel. Recover the gasket.

4 Immerse the housing assembly in a container of hot water for approximately ten minutes, then prise the hinge cover from the housing, and using a screwdriver, prise the filler flap hinge legs out of the sockets in the housing.

Refitting
5 Commence refitting by warming the filler flap and housing, as during removal, then push the flap hinge legs into the housing.

6 Further refitting is a reversal of removal, ensuring that the housing gasket and retaining tangs are correctly located.

    See also:

    Automatic transmission operation (if equipped)
    Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that prevents the gearshift lever from being moved from P (Park) unless the brake pedal is depressed. If you can ...

    Brake drum - inspection and renewal
    Note: Before starting work, refer to the note at the beginning of Section 2 concerning the dangers of asbestos dust. 1 Whenever a brake drum is removed, brush out dust from it, taking care not to ...

    Facia panels - removal and refitting
    Models up to 1992 1 Note the locations of the facia panel securing screws (see illustration). 43.1 Facia panel securing screw locations (arrowed) A Upper facia panel B Passenger side lower faci ...