Throttle valve control motor (1.6 and 1.8 litre (R6A type) CVH) - removal and refitting
1 Disconnect the battery negative lead.
2 Remove the air cleaner.
3 Disconnect the wiring connectors from the throttle valve control motor, and the throttle position sensor, pulling on the plugs, not on the wiring (see illustration).
28.3 Throttle valve control motor (A) and wiring plug (B)
4 Remove the three screws securing the motor and the throttle position sensor assembly mounting bracket to the CFI unit, and withdraw the assembly.
5 Remove the three motor securing screws, and withdraw the motor from the bracket.
6 Refitting is a reversal of removal, bearing in mind the following points.
7 Ensure that the throttle position sensor actuating arm locates correctly on the throttle valve spindle, and that the mounting bracket aligns with its locating pegs.
8 On completion, the idle speed should be checked by a Ford dealer at the earliest opportunity.
9 Disconnect the battery negative lead.
10 Remove the air cleaner assembly.
11 Disconnect the wiring connector from the throttle valve control motor.
12 Remove the three screws securing the motor and the mounting bracket to the CFI unit, and withdraw the assembly.
13 Remove the three motor securing screws, and withdraw the motor from the bracket.
14 Refitting is a reversal of removal, ensuring that the motor is located on the throttle linkage, and that the bracket and locating pegs are aligned.
Carburettor (Pierburg 2V type) - removal and refitting
1 Proceed as described for the Ford VV carburettor but note the following. 2 The Pierburg carburettor is not fitted with an anti-dieselling valve. 3 Disconnect all relevant wiring plugs and vacuu ...
Cylinder head - removal and refitting
Carburettor engines Removal Note: The cylinder head must only be removed when the engine is cold. New cylinder head bolts and a new gasket must be used on refitting. 1 Disconnect the battery ear ...
Vacuum servo (conventional braking system) - removal and refitting
Caution: Refer to the precautions in Section 1. Removal 1 To remove the servo, first remove the master cylinder. 2 Disconnect the vacuum hose from the servo (see illustration). 14.2 Servo vac ...