Tie-rod end - removal and refitting

Note: A balljoint separator tool will be required for this operation.

Removal
1 Loosen the relevant front roadwheel nuts, apply the handbrake, jack up the front of the vehicle and support on axle stands.

2 Remove the roadwheel. On P100 models mark the position of the roadwheel in relation to one of the wheel studs before removal.

3 Make alignment marks on the tie-rod and tie-rod end, then loosen the locknut by a quarter of a turn.

4 Extract the split pin and unscrew the castellated nut (see illustration).

33.4 Extracting the split pin from the tierod balljoint castellated nut
33.4 Extracting the split pin from the tierod balljoint castellated nut

5 Using a balljoint separator tool, release the tie-rod end from the hub carrier (see illustration).

33.5 Using a balljoint separator tool to release the tie-rod end from the hub
33.5 Using a balljoint separator tool to release the tie-rod end from the hub carrier

6 Unscrew the tie-rod end from the tie-rod, noting the number of turns necessary to remove it.

Refitting
7 Refitting is a reversal of removal, bearing in mind the following points.

8 Screw the tie-rod end onto the tie-rod the number of turns noted during removal.

9 Tighten the nuts to the specified torque, and fit a new split pin to the castellated nut.

10 On P100 models, align the previously made marks on the roadwheel and wheel stud.

11 On completion, check and if necessary adjust the front wheel alignment.

    See also:

    Expansion tank and coolant level sensor - removal and refitting
    Removal 1 With the engine cold, slowly unscrew the expansion tank cap to release any remaining pressure from the cooling system. Remove the cap. 2 Place a suitable container beneath the expansio ...

    Switches - removal and refitting
    General 1 Disconnect the battery negative terminal before removing any switches. Pre-1986 models Wiper delay switch 2 Remove the switch knob and the bezel nut. 3 Withdraw the switch through the ...

    Rear wheel cylinder - removal, overhaul and refitting
    Note: Before starting work, refer to the warning at the beginning of Section 2 concerning the dangers of asbestos dust, and to the warning at the beginning of Section 3 concerning the dangers of h ...