Electro-magnetic pressure actuator - removal and refitting

Note: Refer to the precautions at the end of Section 1 before proceeding. New O-rings must be used on refitting.

Removal
1 The electro-magnetic pressure actuator is only used on KE-Jetronic systems and is located on the side of the fuel distributor.

2 Disconnect the battery negative lead.

3 Remove the air cleaner as described in Section 2.

4 Relieve the system pressure by slowly loosening the cold start valve union on the top of the fuel distributor (see illustration 6.4).

Absorb fuel leakage in a cloth.

5 Disconnect the wiring multi-plug, then undo the two screws securing the actuator to the fuel distributor (see illustration). Remove the unit and the sealing O-rings.

15.5 Pressure actuator wiring multi-plug (arrowed)
15.5 Pressure actuator wiring multi-plug (arrowed)

Refitting 6 Refitting is the reverse sequence to removal, but ensure both mating faces are clean. New O-rings must be used and care taken not to displace them when fitting. On completion check for fuel leaks with the engine running.

    See also:

    Pistons and connecting rods - examination and renovation
    1.8 litre (R2A type) 1 Examine the pistons for ovality, scoring, and scratches. Check the connecting rods for wear or damage. 2 The gudgeon pins are an interference fit in the connecting rods, an ...

    Throttle position sensor - removal and refitting
    Note: During this procedure ensure that the sensor wiper is not rotated beyond its normal operating arc. 2.0 litre SOHC models 1 Disconnect the battery negative lead. 2 Free the throttle position ...

    Automatic transmission brake band adjustment (Every 24 000 miles (40 000 km) or 2 years)
    Note: A brake band torque wrench - Ford tool No 17-005, or a conventional torque wrench and a splined socket of suitable size to fit the square section head of the adjuster screw(s) will be requir ...