Exhaust manifold - removal and refitting

Note: A new gasket will be required on refitting.

Removal
1 Disconnect the battery negative lead.

2 On carburettor and CFI engine models remove the air cleaner as described in the appropriate Part of this Chapter.

3 Remove the turbocharger on RS Turbo models as described in Part B of this Chapter.

4 On EFI engines, unbolt the air inlet pipe and move it to one side.

5 Where applicable, unbolt the hot air shroud for access to the manifold securing nuts.

6 Support the exhaust system on a jack or blocks, then disconnect the downpipe at the manifold. On models with CFI engines, take care not to strain the HEGO sensor wiring (see Part C of this Chapter).

7 Undo the nuts securing the manifold to the cylinder head and remove it from the engine.

Recover the manifold gasket.

Refitting
8 Refitting is the reverse sequence to removal, but refit the turbocharger on RS Turbo models as described in Part B of this Chapter.

    See also:

    Windscreen wiper motor and linkage - removal and refitting
    Removal 1 Remove the wiper arms and blades as described in Section 17. 2 Disconnect the battery negative terminal. 3 Remove the nut covers, the fixing nuts, washers and spacers from the pivot sha ...

    Fuel level sender unit - removal and refitting
    Caution: Refer to the precautions in Section 1 before proceeding. A new seal must be used when refitting the sender unit. Saloon, Hatchback and Estate models All models except 2.0 litre DOHC 1 ...

    General information and precautions
    General information From the 1990 model year, an Electronic Fuel Injection (EFI) system controlled by the Electronic Engine Control IV (EEC IV) system, and incorporating an Electronic Distributor ...