Exhaust manifold - removal and refitting

Note: A new gasket will be required on refitting.

Removal
1 Disconnect the battery negative lead.

2 On carburettor and CFI engine models remove the air cleaner as described in the appropriate Part of this Chapter.

3 Remove the turbocharger on RS Turbo models as described in Part B of this Chapter.

4 On EFI engines, unbolt the air inlet pipe and move it to one side.

5 Where applicable, unbolt the hot air shroud for access to the manifold securing nuts.

6 Support the exhaust system on a jack or blocks, then disconnect the downpipe at the manifold. On models with CFI engines, take care not to strain the HEGO sensor wiring (see Part C of this Chapter).

7 Undo the nuts securing the manifold to the cylinder head and remove it from the engine.

Recover the manifold gasket.

Refitting
8 Refitting is the reverse sequence to removal, but refit the turbocharger on RS Turbo models as described in Part B of this Chapter.

    See also:

    EEC IV system components - removal and refitting
    Note: Procedures for removal and refitting of the ignition system components and electronic module are given elsewhere in the relevant Sections of this Chapter. Engine coolant temperature sensor ...

    Driveshaft check (Every 12 000 miles or 12 months)
    1 Carry out a thorough inspection of the driveshafts and joints as follows. 2 Jack up the front of the car and support it securely on axle stands (see “Jacking and Vehicle Support”). 3 Slowly rot ...

    Radio/cassette player - removal and refitting
    Standard fixing 1 Disconnect the battery negative lead. 2 Pull off the two control knob assemblies. 3 Release the trim panel by unscrewing the two securing nuts from the control spindles. Remove ...