Manifolds, exhaust and emission control systems

All models utilise a light alloy inlet manifold which on carburettor models is coolant heated to improve the atomisation of the fuel/air mixture.

The exhaust manifold is of cast iron construction and incorporates a heated air box as part of the air inlet system on carburettor models.

See also:

Oil pump - dismantling, inspection and reassembly
Dismantling 1 The oil pump can be dismantled for cleaning, but if any of the components are worn, the pump must be renewed as an assembly. 2 To dismantle the pump, proceed as follows. 3 Unscrew ...

Radiator fan thermal switch - testing, removal and refitting
Testing 1 The thermal switch is located on the side of the thermostat housing on early OHV engine models and in the thermostat housing cover on later OHV versions. On all CVH engines, the switch ...

Exhaust manifold - removal and refitting
Note: A new gasket will be required on refitting. Removal 1 Disconnect the battery negative lead. 2 On carburettor and CFI engine models remove the air cleaner as described in the appropriate Pa ...