Manifolds, exhaust and emission control systems

All models utilise a light alloy inlet manifold which on carburettor models is coolant heated to improve the atomisation of the fuel/air mixture.

The exhaust manifold is of cast iron construction and incorporates a heated air box as part of the air inlet system on carburettor models.

See also:

Washer nozzles - removal and refitting
Windscreen and rear window washers 1 To remove a nozzle, carefully prise it from its location using a thin-bladed screwdriver. Disconnect the washer hose and withdraw the nozzle. 2 To refit, rec ...

Alternator brushes - removal, inspection and refitting
1 Remove the alternator. Bosch type 2 Remove the two securing screws and withdraw the regulator/brush box assembly from the rear of the alternator (see illustration). 7.2 Withdrawing the regul ...

Fuel injector (1.6 and 1.8 litre (R6A type) CVH) - removal and refitting
Caution: Refer to the precautions in Section 1 before proceeding. 1.6 litre Note: New fuel injector seals must be used on refitting. 1 Disconnect the battery negative lead. 2 Remove the air cle ...