Manifolds, exhaust and emission control systems

All models utilise a light alloy inlet manifold which on carburettor models is coolant heated to improve the atomisation of the fuel/air mixture.

The exhaust manifold is of cast iron construction and incorporates a heated air box as part of the air inlet system on carburettor models.

See also:

Oil filler cap cleaning - OHVand HCS engines (Every 6000 miles or 6 months)
1 Simply pull the oil filler cap from the rocker cover and, where applicable, disconnect the hose(s) from the cap. 2 Inspect the filler cap, and if necessary clean the cap using clean petrol to re ...

Throttle valve control motor - removal and refitting
Removal 1 Disconnect the battery negative lead. 2 Remove the air cleaner assembly. 3 Disconnect the wiring plugs from the motor and the throttle position sensor. 4 Remove the screws securing the ...

Fuel pressure regulator - removal and refitting
Note: Refer to the precautions at the end of Section 1 before proceeding. A new sealing ring will be required on refitting. Removal 1 Disconnect the battery negative lead. 2 Depressurise the fuel ...