Major body damage - repair

Where serious damage has occurred or large areas need renewal due to neglect, it means that completely new sections or panels will need welding in, and this is best left to professionals. If the damage is due to impact, it will also be necessary to completely check the alignment of the bodyshell structure. Due to the principle of construction, the strength and shape of the whole car can be affected by damage to one part. In such instances the service of a dealer with specialist checking jigs are essential. If a body is left misaligned, it is first of all dangerous, as the car will not handle properly, and secondly uneven stresses will be imposed on the steering, engine and transmission, causing abnormal wear or complete failure. Tyre wear may also be excessive.

    See also:

    Throttle Position Sensor (TPS) - removal and refitting
    Removal 1 Disconnect the battery negative lead. 2 Unclip and disconnect the sensor wiring plug. 3 Remove the two securing screws, and withdraw the sensor from the throttle valve shaft (see illus ...

    Hydraulic unit pressure switch (ABS) - removal and refitting
    Note: To remove the pressure switch from the hydraulic unit in situ, Ford tool No 12-008 or a locally made equivalent will be required. The switch may be removed without special tools after removi ...

    Ford Sierra Service Manual
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