Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Alternator - removal and refitting
    Note: Refer to the precautions at the end of Section 1 before proceeding. Removal 1 The operations are similar for all makes of alternator. 2 Disconnect the battery negative terminal, then disco ...

    Brake components check (Every 36 000 miles or 3 years)
    1 Inspect the thickness of the friction linings on the disc pads and brake shoes (as described earlier in this Chapter) at the intervals specified. 2 The rigid and flexible hydraulic pipes and ho ...

    Tailboard (P100 models) - removal and refitting
    Removal 1 Lower the tailboard to the open position. 2 Detach the rear lamp wiring cover on one side of the vehicle by removing the two securing screws (see illustration). 24.2 Rear lamp wiring ...