Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Auxiliary shaft - removal, inspection and refitting
    Note: A new gasket should be used when refitting the auxiliary shaft cover (see text). Removal 1 Remove the timing belt and the auxiliary shaft sprocket. 2 Remove the distributor. 3 Remove the m ...

    Engine/manual gearbox assembly - removal and separation
    Note: A suitable hoist and lifting tackle will be required for this operation. 1.8 litre (R2A type) Removal 1 Proceed as described in Section 8, paragraphs 1 to 15 inclusive. 2 Working inside th ...

    Steering column - removal, overhaul and refitting
    Removal 1 Disconnect the battery negative terminal. 2 Turn the ignition key and rotate the steering wheel to bring the front roadwheels to the straight-ahead position. 3 Working within the engine ...