Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Starter motor - testing in the car
    Note: Refer to the precautions given in “Safety first!” and in Section 1 of this Chapter before proceeding. 1 If the starter motor fails to operate when the ignition key is turned to the appropria ...

    Major operations requiring engine removal
    The following work can only be carried out after removal of the engine from the car: a) Crankshaft main bearings - renewal . b) Crankshaft - removal and refitting. c) Flywheel - removal and refitt ...

    Condenser (contact breaker system) - testing, removal and refitting
    Note: Refer to the precautions given in Section 1 before proceeding. Testing 1 The purpose of the condenser is to prevent excessive arcing of the contact breaker points, and to ensure that a rapi ...