Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Carburettor (Weber 2V TLD) - removal and refitting
    Caution: Refer to the precautions in Section 1 before proceeding. Note: A new gasket must be used when refitting the carburettor. A tachometer and an exhaust gas analyser will be required to chec ...

    Major operations possible with the engine in the car
    The following work can be carried out without having to remove the engine: a) Timing belt - renewal. b) Camshaft oil seal - renewal. c) Camshaft - removal and refitting. d) Cylinder head - remova ...

    Rear brake backplate (drum brakes) - removal and refitting
    Caution: Refer to the precautions in Section 1. Saloon, Hatchback and Estate models 1 Remove the rear brake shoes. 2 Disconnect the handbrake cable from the backplate by extracting the U-clip. ...