Method of engine removal
Warning: Vehicles equipped
with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the
engine, and it is not always possible to
unbolt and move them aside sufficiently,
within the limits of their flexible
connecting pipes. In such a case, the
system should be discharged by a Ford
dealer or air conditioning specialist. The
refrigerant is harmless under normal
conditions, but in the presence of a naked
flame (or a lighted cigarette) it forms a
highly toxic gas. Liquid refrigerant spilled
on the skin will cause frostbite. If
refrigerant enters the eyes, rinse them
with a diluted solution of boric acid and
seek medical advice immediately.
The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.
See also:
Alternator - removal and refitting
Note: Refer to the precautions at the end of
Section 1 before proceeding.
Removal
1 The operations are similar for all makes of
alternator.
2 Disconnect the battery negative terminal,
then disco ...
Brake components check (Every 36 000 miles or 3 years)
1 Inspect the thickness of the friction linings
on the disc pads and brake shoes (as
described earlier in this Chapter) at the
intervals specified.
2 The rigid and flexible hydraulic pipes and
ho ...
Tailboard (P100 models) - removal and refitting
Removal
1 Lower the tailboard to the open position.
2 Detach the rear lamp wiring cover on one
side of the vehicle by removing the two
securing screws (see illustration).
24.2 Rear lamp wiring ...
