Method of engine removal

Warning: Vehicles equipped with air conditioning:
Components of the air
conditioning system may
obstruct work being undertaken on the engine, and it is not always possible to unbolt and move them aside sufficiently, within the limits of their flexible connecting pipes. In such a case, the system should be discharged by a Ford dealer or air conditioning specialist. The refrigerant is harmless under normal conditions, but in the presence of a naked flame (or a lighted cigarette) it forms a highly toxic gas. Liquid refrigerant spilled on the skin will cause frostbite. If refrigerant enters the eyes, rinse them with a diluted solution of boric acid and seek medical advice immediately.

The engine may be lifted out either on its own, or together with the manual gearbox/automatic transmission. Unless work is to be carried out on the manual gearbox/automatic transmission, it is recommended that the engine is removed on its own. Where automatic transmission is fitted, the engine should where possible be removed on its own due to the additional weight of the transmission.

    See also:

    Boot lid (Saloon models) - removal and refitting
    Removal 1 Open the boot lid, and place protective covers (old rags or cardboard) beneath the corners of the lid, and over the rear wings to prevent damage to the paintwork. 2 Where applicable, di ...

    Handbrake cables - renewal
    1 Chock the front wheels, then fully release the handbrake. 2 Raise and support the vehicle at the rear with axle stands (see “Jacking and Vehicle Support”). Primary cable 3 Extract the spring c ...

    Engine - removal leaving manual gearbox in vehicle
    Warning: Vehicles equipped with air conditioning: Components of the air conditioning system may obstruct work being undertaken on the engine and it is not always possible to unbolt and move them ...