Engine/manual gearbox assembly - reconnection and refitting

1 Reverse the procedure described in paragraphs 1 to 33 of Section 7, noting the following points.

2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised.

3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.

4 Check that the engine adapter plate is correctly positioned on its locating dowels. If necessary, a cable-tie can be used to temporarily secure the adapter plate in position on the cylinder block, using one of the engine-to-gearbox bolt holes.

5 If shims were fitted between the sump and the gearbox, refit them in their original locations when mating the engine to the gearbox. If the engine has been overhauled, where applicable fit the relevant shims as calculated during engine reassembly.

6 Ensure that the roadwheels and the steering wheel are in the straight-ahead position before reconnecting the lower steering column to the intermediate shaft.

7 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.

8 Fill the engine with the correct grade and quantity of oil.

9 Check the throttle cable adjustment.

10 Fill the cooling system.

11 Check and if necessary top-up the gearbox oil level.

12 Tighten all fixings to the specified torque, where applicable.

    See also:

    Cylinder head - removal and refitting (engine removed)
    Note: Up to early 1984, splined type cylinder head bolts were used, and from early 1984, size T55 Torx bolts were used. Torx type bolts must always be renewed after slackening. The two types of bo ...

    Internal connection details, all models continued
    Internal connection details, all models continued ...

    Rear suspension lower arm (Saloon and Estate models) - removal and refitting
    Removal 1 Raise the rear of the car and support it on stands (see “Jacking and Vehicle Support”). 2 On cars equipped with the anti-lock braking system, refer to Chapter 9 and remove the load appo ...