Pistons and connecting rods - removal and refitting
Note: New connecting rod bolts and a new oil pick-up pipe gasket must be used on refitting.
Removal
1 Remove the sump and the cylinder head.
2 Unscrew the two securing bolts, and remove the oil pick-up pipe (see illustration).
29.2 Removing the oil pick-up pipe
Recover the gasket.
3 Unscrew the four securing nuts, and withdraw the oil baffle from the studs on the main bearing caps (see illustration).
29.3 Withdrawing the oil baffle
4 Proceed as described in Chapter 2, Part A, Section 32, paragraphs 2 to 5.
Refitting
5 Proceed as described in Chapter 2, Part A,
Section 32, paragraphs 6 to 13, noting the
following points:
6 Take note of the orientation of the bearing
shells during dismantling, and ensure that
they are fitted correctly during reassembly.
7 When fitting the pistons, ensure that the arrow on the piston crown and the letter “F” on the face of the connecting rod are pointing towards the front of the engine.
8 Use new connecting rod bolts on reassembly, and before fitting, oil the threads and the contact faces of the bolts. Tighten the bolts in the three stages given in the Specifications at the beginning of this Chapter.
9 Refit the oil baffle, and tighten the securing nuts.
10 Clean the mating faces of the cylinder block and the oil pick-up pipe, and refit the pick-up pipe using a new gasket.
11 Refit the cylinder head and the sump.
See also:
Ignition switch - removal and refitting
Pre-1986 models
Removal
1 Disconnect the battery, undo the screws
and remove the steering column lower
shroud.
2 Insert the ignition key into the lock and turn
it to position I.
3 Using a flat- ...
Front suspension crossmember - removal and refitting
Removal
1 Remove the steering gear.
2 Support the engine with a jack and
interposed block of wood under the sump.
3 Unscrew and remove the engine mounting
nuts from the top of the mountings in th ...
Hydraulic unit pressure switch (ABS) - removal and refitting
Note: To remove the pressure switch from the
hydraulic unit in situ, Ford tool No 12-008 or a
locally made equivalent will be required. The
switch may be removed without special tools
after removi ...
