Engine/manual gearbox assembly - reconnection and refitting
1.8 litre (R2A type)
1 Reverse the procedure described in Section
10, noting the following points.
2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised. This is necessary to ensure that the gearbox input shaft splines will pass through the splines in the centre of the friction disc.
3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels.
5 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
6 Fill the engine with the correct grade and quantity of oil.
7 Fill the cooling system.
8 Check and if necessary top-up the gearbox oil level.
9 Check and if necessary adjust the tension of the alternator drivebelt.
10 Adjust the throttle cable.
1.6 and 1.8 litre (R6A type) 11 Reverse the procedure described in Section 10, noting the points made above.
Ensure that the vehicle speed sensor wiring plug is reconnected.
See also:
Tailgate (Hatchback and Estate models) - removal and refitting
Note: On Hatchback models made before
1990 with an integral heated rear
window/radio aerial, note that the radio aerial
lead is routed through different openings to
that of other models in the rea ...
Spark control system components (carburettor models) - removal and refitting
Spark delay and sustain valves
1 Disconnect the vacuum pipes at the valve
and withdraw the valve.
2 When refitting a spark delay valve, the valve
must be positioned with the black end
(marked “CA ...
Fuel tank - removal and refitting
Note: Refer to the warning at the end of
Section 1 before proceeding.
Removal
1 The fuel tank will normally only need to be
removed if it is severely contaminated with
sediment or other substance ...
