Power steering gear - removal and refitting
Note: New power steering fluid hose O-rings will be required when refitting.
Removal
1 The procedure is as described for manual
steering gear with the following differences
(see illustration).
28.1 Power steering gear components
A Pinion locknut assembly
B Pinion
C Pinion upper bearing and seal
D Slipper assembly
E Pinion lower bearing assembly
F Rack
G Tie-rod
H Tie-rod end
J Gaiter
K Rack support bearing and seal
L Inner rack seal and support bearing
M Rack support bearing locking wire
N Steering gear housing
2 Before removing the steering gear from the suspension crossmember, place a suitable container beneath the steering gear. Unscrew the single bolt securing the power steering fluid hoses to the pinion housing. Unscrew the hose unions and drain the power steering fluid. Plug the ends of the hoses and the steering gear apertures, or cover them with masking tape to prevent dirt ingress.
Refitting
3 When refitting the fluid hoses, use new
O-rings, and take care not to overtighten the
unions. Note that with the unions fully
tightened it is still possible to rotate and move
the hoses.
4 On completion of refitting, bleed the power steering fluid circuit (Section 34).
See also:
Throttle valve control motor (1.6 and 1.8 litre (R6A type) CVH) - removal
and refitting
1.6 litre
1 Disconnect the battery negative lead.
2 Remove the air cleaner.
3 Disconnect the wiring connectors from the
throttle valve control motor, and the throttle
position sensor, pulling on ...
Fluid reservoir (ABS) - removal and refitting
Note: New seals must be used between the
reservoir and the hydraulic unit on reassembly.
Caution: Refer to the
precautions in Section 1.
Removal
1 Disconnect the battery negative lead.
2 Depress ...
Throttle cable - adjustment, removal and refitting
The procedure is similar to that described in
Part A of this Chapter for carburettor engines. ...
