Brake components check (Every 36 000 miles or 3 years)

1 Inspect the thickness of the friction linings on the disc pads and brake shoes (as described earlier in this Chapter) at the intervals specified.

2 The rigid and flexible hydraulic pipes and hoses should be inspected for leaks or damage regularly. Although the rigid lines are plastic-coated in order to preserve them against corrosion, check for damage which may have occurred through flying stones, careless jacking or the traversing of rough ground.

3 Bend the hydraulic flexible hoses sharply with the fingers and examine the surface of the hose for signs of cracking or perishing of the rubber. Renew if evident.

4 Renew the brake fluid at the specified intervals and examine all rubber components (including master cylinder and piston seals) with a critical eye, renewing where necessary.

    See also:

    Cargo area (P100 models) - removal and refitting
    Note: A suitable lifting crane and tackle will be required for this operation. Removal 1 Disconnect the battery negative lead. 2 Remove the fuel filler cap, then drain the fuel tank. 3 Remove th ...

    Handbrake cables - renewal
    1 Chock the front wheels, then fully release the handbrake. 2 Raise and support the vehicle at the rear with axle stands (see “Jacking and Vehicle Support”). Primary cable 3 Extract the spring c ...

    Engine - removal leaving manual gearbox in vehicle
    Note: The air conditioning system should always be discharged by a Ford dealer or air conditioning specialist. Note: Refer to the warning in Section 8 before proceeding. A suitable hoist and lifti ...