Routine maintenance and servicing

This Chapter is designed to help the home mechanic maintain his/her vehicle for safety, economy, long life and peak performance.

The Chapter contains a master maintenance schedule, followed by Sections dealing specifically with each task on the schedule. Visual checks, adjustments, component renewal and other helpful items are included. Refer to the accompanying illustrations of the engine compartment and the underside of the vehicle for the locations of the various components.

See also:

Valve clearance adjustment - OHV and HCS engines (Every 12 000 miles or 12 months)
OHV engines 1 This operation should be carried out with the engine cold and the air cleaner and rocker cover removed. 2 Using a ring spanner or socket on the crankshaft pulley bolt, turn the cran ...

Weber 2V carburettor automatic choke unit - removal, checking and refitting
XR3 models Removal 1 Remove the air cleaner (Section 2). 2 Disconnect the electrical lead to the automatic choke. 3 Undo the three choke housing cover retaining screws, withdraw the cover and bi ...

Timing chain and sprockets - removal and refitting
Note: Refer to the warning at the beginning of Section 5 before proceeding. A suitable puller will be required to remove the crankshaft pulley. A new crankshaft pulley bolt, a new timing chain ten ...