Major operations possible with the engine in the car
The following work can be carried out without having to remove the engine: a) Cylinder head - removal and refitting.
b) Valve clearances - adjustment (see Chapter 1).
c) Sump - removal and refitting.
d) Rocker gear - overhaul.
e) Crankshaft front oil seal - renewal .
f) Pistons/connecting rods - removal and refitting.
g) Engine mountings - renewal.
h) Oil filter - removal and refitting.
I) Oil pump - removal and refitting.
See also:
Final drive oil level check (Every 12 000 miles (20 000 km) or 12 months)
1 Check the final drive oil level as follows.
2 Position the vehicle over a pit, or raise it at
front and rear on ramps or axle stands. The
vehicle must be level.
3 Wipe clean around the final dri ...
Starter motor - brush renewal
Bosch long frame and JF, and
Cajavec types
1 With the starter motor removed from the
vehicle and cleaned, grip the unit in a vice
fitted with soft jaw protectors.
2 Remove the two screws securing ...
Water pump - removal and refitting
OHV engines
Note: A new gasket and suitable jointing
compound must be used on refitting.
Removal
1 Drain the cooling system as described in
Chapter 1.
2 Slacken the three water pump pulley
reta ...
