Specifications
System type . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . Pressurised, pump-assisted thermo-syphon with
front mounted
radiator and electric cooling fan
Pressure cap rating
Up to 1986:
1.1 litre OHV engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 0.9 bar (13.0 lbf/in2)
1.3 and 1.6 litre CVH engine . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 0.85 to 1.1 bar (12.0 to 15.7 lbf/in2)
1986 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 0.98 to 1.2 bar (14.2 to 17.0 lbf/in2)
Thermostat
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . Wax
Start to open temperature . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 85° to 89°C (189° to 192°F)
Fully open temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 102°C (223°F) (±3°C/5°F for used thermostats)
Torque wrench settings Nm lbf ft
Radiator mounting bolts:
Pre-1986 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 7 to 10 5 to 7
1986 models onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 20 to 27 15 to 20
Thermostat housing bolts:
OHV engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 17 to 21 13 to 16
CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 9 to 12 7 to 9
Water pump bolts:
OHV engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 7 to 10 5 to 7
CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 7 to 10 5 to 7
Water pump pulley (OHV engines) . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 9 to 11 6 to 8
Fan shroud to radiator:
Pre-1986 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 7 to 10 5 to 7
1986 models onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 3 to 5 2 to 4
Fan motor to shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 9 to 12 7 to 9
See also:
Brake disc - examination, removal and refitting
Note: From 1987, thicker brake discs were
fitted. If the later discs are fitted to earlier
models, longer wheel studs must be fitted to
accommodate the increased thickness.
Consult a dealer for fu ...
Doors - removal and refitting
Front door
Pre-1986 models
Removal
1 Open the door fully and support its lower
edge on a jack or blocks covered with a pad
of cloth to prevent scratching.
2 Unscrew the two bolts which hold the
...
Cylinder head - removal and refitting (engine in vehicle)
Note: Refer to the warning at the beginning of
Section 5 and the note at the beginning of the
following Section before proceeding. The
cylinder head must not be removed when the
engine is warm.
R ...
