Specifications
System type . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . Pressurised, pump-assisted thermo-syphon with
front mounted
radiator and electric cooling fan
Pressure cap rating
Up to 1986:
1.1 litre OHV engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 0.9 bar (13.0 lbf/in2)
1.3 and 1.6 litre CVH engine . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . 0.85 to 1.1 bar (12.0 to 15.7 lbf/in2)
1986 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 0.98 to 1.2 bar (14.2 to 17.0 lbf/in2)
Thermostat
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . Wax
Start to open temperature . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . 85° to 89°C (189° to 192°F)
Fully open temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 102°C (223°F) (±3°C/5°F for used thermostats)
Torque wrench settings Nm lbf ft
Radiator mounting bolts:
Pre-1986 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 7 to 10 5 to 7
1986 models onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 20 to 27 15 to 20
Thermostat housing bolts:
OHV engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 17 to 21 13 to 16
CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 9 to 12 7 to 9
Water pump bolts:
OHV engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 7 to 10 5 to 7
CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 7 to 10 5 to 7
Water pump pulley (OHV engines) . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 9 to 11 6 to 8
Fan shroud to radiator:
Pre-1986 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . 7 to 10 5 to 7
1986 models onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 3 to 5 2 to 4
Fan motor to shroud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . 9 to 12 7 to 9
See also:
Throttle Position Sensor (TPS) - removal and refitting
Removal
1 Disconnect the battery negative lead.
2 Unclip and disconnect the sensor wiring
plug.
3 Remove the two securing screws, and
withdraw the sensor from the throttle valve
shaft (see illus ...
Central door locking system components - removal and refitting
General
1 On pre-1986 models the locks, with the
exception of the one on the driver’s door, are
actuated by solenoids (see illustration).
18.1 Layout of the solenoid operated central door lockin ...
Fuel injectors - removal and refitting
Note: Refer to the precautions at the end of
Section 1 before proceeding. New injector
seals will be required on refitting.
Removal
1 Disconnect the battery negative lead.
2 Depressurise the fuel ...
