Fuel injector - removal and refitting
Note: Refer to the precautions at the end of Section 1 before proceeding. New injector seals will be required on refitting.
1 Disconnect the battery negative lead.
2 Remove the air cleaner assembly.
3 Depressurise the fuel system as described in Section 6.
4 Disconnect the fuel injector wiring plug (see illustration).
10.4 Disconnecting the fuel injector wiring plug - 1.4 CFI engine
5 Bend back the injector retaining collar securing bolt locktabs, then unscrew the bolts. Remove the injector retaining collar (see illustrations).
10.5a Removing an injector retaining collar securing bolt and locktab - 1.4 CFI engine
10.5b Removing the injector retaining collar - 1.4 CFI engine
6 Withdraw the injector from the CFI unit, noting its orientation, then withdraw the injector seals (see illustration).
10.6 Withdrawing the injector from the CFI unit
7 Remove the seal from the injector retaining collar (see illustration).
10.7 Removing the seal from the injector retaining collar - 1.4 CFI engine
Refitting 8 Refitting is a reversal of removal, bearing in mind the following points.
9 Use new injector seals, and coat them with silicon grease (to Ford specification ESEM- 1C171A or equivalent).
10 Ensure that the locating peg on the injector is correctly positioned (see illustration).
10.10 Align locating peg on injector with slot in CFI unit when refitting
Carburettor (Pierburg 2V type) - fast idle speed adjustment
1 Check the idle speed and mixture adjustment. The idle speed must be correct before attempting to check or adjust the fast idle speed. 2 With the engine at normal operating temperature, and a ta ...
Thermo-viscous cooling fan (SOHC models) - removal and refitting
Removal 1 Disconnect the battery negative lead. 2 Remove the four retaining clips and unscrew the two retaining screws, then withdraw the upper section of the fan shroud (see illustrations). 1 ...
Auxiliary warning system components - removal and refitting
General 1 This system monitors the fluid levels and front brake pads for excessive wear. In the event of a fluid level dropping below the specified level, or the brake pads wearing down to the mi ...