Exhaust manifold - removal and refitting

Note: A new gasket will be required on refitting.

Removal
1 Disconnect the battery negative lead.

2 On carburettor and CFI engine models remove the air cleaner as described in the appropriate Part of this Chapter.

3 Remove the turbocharger on RS Turbo models as described in Part B of this Chapter.

4 On EFI engines, unbolt the air inlet pipe and move it to one side.

5 Where applicable, unbolt the hot air shroud for access to the manifold securing nuts.

6 Support the exhaust system on a jack or blocks, then disconnect the downpipe at the manifold. On models with CFI engines, take care not to strain the HEGO sensor wiring (see Part C of this Chapter).

7 Undo the nuts securing the manifold to the cylinder head and remove it from the engine.

Recover the manifold gasket.

Refitting
8 Refitting is the reverse sequence to removal, but refit the turbocharger on RS Turbo models as described in Part B of this Chapter.

    See also:

    Engine - removal leaving automatic transmission in vehicle
    Note: Refer to the warning in Section 8 before proceeding. A suitable hoist and lifting tackle will be required for this operation. 1 Proceed as described in Section 9, paragraphs 1 to 17 inclusiv ...

    Wash/wipe system components - removal and refitting
    Windscreen washer pump Engine compartment-mounted reservoir Removal 1 Drain the washer fluid container. 2 Disconnect the lead and washer pipe. 3 Ease the top of the washer pump away from the fl ...

    Speed control (if equipped)
    With speed control set, you can maintain a speed of 48 km/h (30 mph) or more without keeping your foot on the pedal. Speed control does not work at speeds below 48 km/h (30 mph). Do not use the spe ...