Exhaust manifold - removal and refitting
Note: A new gasket will be required on refitting.
Removal
1 Disconnect the battery negative lead.
2 On carburettor and CFI engine models remove the air cleaner as described in the appropriate Part of this Chapter.
3 Remove the turbocharger on RS Turbo models as described in Part B of this Chapter.
4 On EFI engines, unbolt the air inlet pipe and move it to one side.
5 Where applicable, unbolt the hot air shroud for access to the manifold securing nuts.
6 Support the exhaust system on a jack or blocks, then disconnect the downpipe at the manifold. On models with CFI engines, take care not to strain the HEGO sensor wiring (see Part C of this Chapter).
7 Undo the nuts securing the manifold to the cylinder head and remove it from the engine.
Recover the manifold gasket.
Refitting
8 Refitting is the reverse sequence to removal,
but refit the turbocharger on RS Turbo models
as described in Part B of this Chapter.
See also:
Throttle cable - adjustment, removal and refitting
Adjustment
The procedure is the same as described in
Part A of this Chapter for carburettor engines,
except that the cable adjuster is situated in a
bracket alongside the throttle housing.
Remova ...
Engine Coolant Temperature (ECT) sensor - removal and refitting
Removal
1 The sensor is screwed into the cylinder
block below the inlet manifold.
2 Disconnect the battery negative lead.
3 Drain the cooling system as described in
Chapter 1.
4 Disconnect the s ...
Fuel pump - testing
1 If the fuel pump is functioning, it should be
possible to hear it “buzzing” by listening
under the rear of the vehicle when the ignition
is switched on. Unless the engine is started,
the fuel pu ...
