Exhaust manifold - removal and refitting

Note: A new gasket will be required on refitting.

Removal
1 Disconnect the battery negative lead.

2 On carburettor and CFI engine models remove the air cleaner as described in the appropriate Part of this Chapter.

3 Remove the turbocharger on RS Turbo models as described in Part B of this Chapter.

4 On EFI engines, unbolt the air inlet pipe and move it to one side.

5 Where applicable, unbolt the hot air shroud for access to the manifold securing nuts.

6 Support the exhaust system on a jack or blocks, then disconnect the downpipe at the manifold. On models with CFI engines, take care not to strain the HEGO sensor wiring (see Part C of this Chapter).

7 Undo the nuts securing the manifold to the cylinder head and remove it from the engine.

Recover the manifold gasket.

Refitting
8 Refitting is the reverse sequence to removal, but refit the turbocharger on RS Turbo models as described in Part B of this Chapter.

    See also:

    Fuel pump - cleaning
    Note: Refer to the warning at the end of Section 1 before proceeding. 1 On certain early models the fuel pump has a detachable cover allowing access to the internal filter for cleaning. If this ty ...

    Seating
    Notes: Reclining the seatback can cause an occupant to slide under the seat's safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seat ...

    Coolant pump - removal and refitting
    1 Disconnect the battery negative lead. 2 Drain the cooling system. 3 Proceed as follows according to model: SOHC models 4 Disconnect the heater and radiator bottom hoses from the coolant pump. ...