Exhaust manifold - removal and refitting

Note: A new gasket will be required on refitting.

Removal
1 Disconnect the battery negative lead.

2 On carburettor and CFI engine models remove the air cleaner as described in the appropriate Part of this Chapter.

3 Remove the turbocharger on RS Turbo models as described in Part B of this Chapter.

4 On EFI engines, unbolt the air inlet pipe and move it to one side.

5 Where applicable, unbolt the hot air shroud for access to the manifold securing nuts.

6 Support the exhaust system on a jack or blocks, then disconnect the downpipe at the manifold. On models with CFI engines, take care not to strain the HEGO sensor wiring (see Part C of this Chapter).

7 Undo the nuts securing the manifold to the cylinder head and remove it from the engine.

Recover the manifold gasket.

Refitting
8 Refitting is the reverse sequence to removal, but refit the turbocharger on RS Turbo models as described in Part B of this Chapter.

    See also:

    Horn - removal and refitting
    Removal 1 The horn(s) are located in the left-hand front corner of the engine compartment. Before removing, disconnect the battery. 2 Disconnect the lead from the horn. 3 Unscrew the single bolt ...

    Throttle Position Sensor (TPS) - removal and refitting
    Removal 1 Disconnect the battery negative lead. 2 Unclip and disconnect the sensor wiring plug. 3 Remove the two securing screws, and withdraw the sensor from the throttle valve shaft (see illus ...

    Air cleaner - removal and refitting
    The procedure is similar to that described in Part A of this Chapter for carburettor engines. ...