Cylinder head - dismantling and reassembly
Note: A valve spring compressor will be required during this procedure. New valve stem oil seals should be used on reassembly.
Dismantling
1 With the cylinder head removed, remove
the camshaft.
2 Using a valve spring compressor, compress one of the valve springs until the split collets can be removed from the groove in the valve stem. Release the compressor and remove the cap and spring, identifying them for location. If the cap is difficult to release, do not continue to tighten the compressor, but gently tap the top of the tool with a hammer.
Always make sure that the compressor is firmly located on the valve head and the cap.
Withdraw the valve (see illustrations).
22.2a Compressing a valve spring
22.2b Removing a valve spring and cap
22.2c Removing a valve
3 Repeat the procedure given in paragraph 2 for the remaining valves, keeping all components identified for location so that they can be refitted in their original positions.
4 Prise the valve stem oil seals from the tops of the valve guides (see illustration).
22.4 Removing a valve stem oil seal
5 Unscrew the cam follower ball-pins from the cylinder head, keeping them identified for location.
Reassembly
6 Commence reassembly by refitting the cam
follower ball-pins to their original locations,
where applicable.
7 Lubricate the valve stems and guides with SAE 80/90 hypoid oil, then insert the valves into their original guides.
8 Wrap a thin layer of adhesive tape over the collet groove of each valve, then smear the new oil seals with a little SAE 80/90 hypoid oil and slide them down the valve stems onto the guides. If necessary use a suitable metal tube to press the oil seals into the guides. Remove the adhesive tape.
9 Working on each valve in turn, fit the valve spring and cap, then compress the spring using the valve spring compressor and fit the split collets to the groove in the valve stem.
Release the compressor and tap the end of the valve stem with a soft-faced mallet to settle the components. If the original components are being refitted, ensure that they are refitted in their original locations.
10 Refit the camshaft.
See also:
Front suspension lower arm inner pivot bush - renewal
1 To improve access, raise the front of the
vehicle on ramps. Apply the handbrake.
2 Unscrew and remove the nut, washer and
pivot bolt securing the relevant lower arm to
the crossmember.
3 Remove ...
Fuel system (1.6 and 1.8 litre (R6A type) CVH) - depressurisation
Remember to depressurise the
fuel system before loosening any
connections.
Refer to the precautions in
Section 1 before proceeding. The fuel
system will remain pressurised after the
engine is sw ...
Starting
Positions of the ignition
1. LOCK, locks the steering wheel,
gearshift lever (automatic transaxle
only) and allows key removal. On
vehicles with a manual transaxle
push the key in while turning t ...
