General information
The engine is of a four-cylinder, in-line,
single overhead camshaft type, mounted at
the front of the vehicle and available in 1.3,
1.6, 1.8 and 2.0 litre versions.
The crankshaft incorporates five main
bearings. Thrustwashers are fitted to the
centre main bearing in order to control
crankshaft endfloat.
The camshaft is driven by a toothed belt
and operates the slightly angled valves via
cam followers which pivot on ball-pins.
The auxiliary shaft which is also driven by
the toothed belt, drives the distributor, oil
pump and fuel pump.
The cylinder head is of crossflow design
with the inlet manifold mounted on the lefthand
side and the exhaust manifold mounted
on the right-hand side.
Lubrication is by means of a bi-rotor pump
which draws oil through a strainer located
inside the sump, and forces it through a fullflow
filter into the engine oil galleries where it
is distributed to the crankshaft, camshaft and
auxiliary shaft. The big-end bearings are
supplied with oil via internal drillings in the
crankshaft. The undersides of the pistons are
supplied with oil from drillings in the big-ends.
The distributor shaft is intermittently supplied
with oil from the drilled auxiliary shaft. The
camshaft followers are supplied with oil via a
drilled spray tube from the centre camshaft
bearing.
A semi-closed crankcase ventilation system
is employed whereby piston blow-by gases
are drawn into the inlet manifold via an oil
separator and control valve.
Engine oil and filter - renewal
Refer to Chapter 1, Section 8.
Valve clearances - checking and adjustment
Refer to Chapter 1, Section 23.
Crankcase ventilation system - inspection and maintenance
Refer to Chapter 1, Section 35.
- Compression test
- Method of engine removal
- Engine - removal leaving manual gearbox in vehicle
- Engine - removal leaving automatic transmission in vehicle
- Engine/manual gearbox assembly - removal and separation
- Engine/automatic transmission assembly - removal and separation
- Engine - refitting (automatic transmission in vehicle)
- Engine/manual gearbox assembly - reconnection and refitting
- Engine/automatic transmission assembly - reconnection and refitting
- Engine mountings - renewal
- Engine dismantling, examination, renovation and reassembly - general
information
- Timing belt and sprockets - removal and refitting
- Cylinder head - removal and refitting (engine in vehicle)
- Cylinder head - removal and refitting (engine removed)
- Cylinder head - dismantling and reassembly
- Cylinder head - inspection and renovation
- Camshaft and cam followers - removal, inspection and refitting
- Auxiliary shaft - removal, inspection and refitting
- Flywheel/driveplate - removal, inspection and refitting
- Crankshaft front oil seal - renewal
- Sump - removal and refitting
- Oil pump - removal and refitting
- Oil pump - dismantling, inspection and reassembly
- Pistons and connecting rods - removal and refitting
- Pistons and connecting rods - examination and renovation
- Crankshaft and main bearings - removal and refitting
- Crankshaft and bearings - examination and renovation
- Cylinder block and bores - examination and renovation
- Initial start-up after overhaul or major repair
- General information
- Engine - removal leaving manual gearbox in vehicle
- Engine - removal leaving automatic transmission in vehicle
- Engine/manual gearbox assembly - removal and separation
- Engine/automatic transmission assembly - removal and separation
- Engine - refitting (manual gearbox in vehicle)
- Engine - refitting (automatic transmission in vehicle)
- Engine/manual gearbox assembly - reconnection and refitting
- Engine/automatic transmission assembly - reconnection and refitting
- Engine dismantling, examination, renovation and reassembly - general
information
- Timing chain and sprockets - removal and refitting
- Cylinder head - removal and refitting (engine in vehicle)
- Cylinder head - removal and refitting (engine removed)
- Camshafts and cam followers - removal, inspection and refitting
- Crankshaft front oil seal - renewal
- Crankshaft rear oil seal - renewal
- Sump - removal and refitting
- Oil pump - removal and refitting
- Oil pump - dismantling, inspection and reassembly
- Pistons and connecting rods - removal and refitting
- Crankshaft and main bearings - removal and refitting
- General information
- Engine - removal leaving manual gearbox in vehicle
- Engine - removal leaving automatic transmission in vehicle
- Engine/manual gearbox assembly - removal and separation
- Engine/automatic transmission assembly - removal and separation
- Engine - refitting (automatic transmission in vehicle)
- Engine/manual gearbox assembly - reconnection and refitting
- Engine/automatic transmission assembly - reconnection and refitting
- Engine mountings - renewal
- Engine dismantling, examination, renovation and reassembly - general
information
- Timing belt and sprockets - removal and refitting
- Cylinder head - removal and refitting (engine in vehicle)
- Cylinder head - removal and refitting (engine removed)
- Cylinder head - dismantling and reassembly
- Camshaft and cam followers - removal, inspection and refitting
- Flywheel/driveplate - removal, inspection and refitting
- Crankshaft front oil seal - renewal
- Crankshaft rear oil seal - renewal
- Sump - removal and refitting
- Oil pump - removal and refitting
- Oil pump - dismantling, inspection and reassembly
- Pistons and connecting rods - removal and refitting
- Pistons and connecting rods - examination and renovation
- Crankshaft and main bearings - removal and refitting
- Crankshaft and bearings - examination and renovation
See also:
Load apportioning valve P100 models) - removal and refitting
Caution: Refer to the
precautions in Section 1.
Removal
1 Chock the front wheels, jack up the rear of
the vehicle and support on axle stands (see
“Jacking and Vehicle Support”).
2 The load appor ...
Electric cooling fan - removal and refitting
CVH models
1 Disconnect the battery negative lead.
Unclip the wiring connector from the fan
motor then unscrew the retaining nuts and
washers. Withdraw the fan shroud and
cooling fan assembly (se ...
Fuel pressure regulator - removal and refitting
Note: Refer to the precautions at the end of
Section 1 before proceeding. A new sealing
ring will be required on refitting.
Removal
1 Disconnect the battery negative lead.
2 Depressurise the fuel ...