Engine/manual gearbox assembly - reconnection and refitting
1 Reverse the procedure described in paragraphs 1 to 33 of Section 7, noting the following points.
2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised.
3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels. If necessary, a cable-tie can be used to temporarily secure the adapter plate in position on the cylinder block, using one of the engine-to-gearbox bolt holes.
5 If shims were fitted between the sump and the gearbox, refit them in their original locations when mating the engine to the gearbox. If the engine has been overhauled, where applicable fit the relevant shims as calculated during engine reassembly.
6 Ensure that the roadwheels and the steering wheel are in the straight-ahead position before reconnecting the lower steering column to the intermediate shaft.
7 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
8 Fill the engine with the correct grade and quantity of oil.
9 Check the throttle cable adjustment.
10 Fill the cooling system.
11 Check and if necessary top-up the gearbox oil level.
12 Tighten all fixings to the specified torque, where applicable.
See also:
Fuel pump - removal and refitting
Caution: Refer to the
precautions in Section 1 before
proceeding.
Mechanical pump
Note: A new gasket must be used when
refitting the pump.
1 Disconnect the battery negative lead.
2 For improved ...
Windscreen/tailgate wiper blades and arms - removal and
refitting
Removal
1 Pull the wiper arm away from the glass until
the arm locks.
2 Depress the small clip on the blade and
slide the blade out of the hooked part of the
arm (see illustration).
17.2 Disco ...
Brake hydraulic system (conventional braking system) - bleeding
Caution: Refer to the
precautions in Section 1.
General
1 If any of the hydraulic components in the
braking system have been removed or
disconnected, or if the fluid level in the
reservoir has b ...
