Engine/manual gearbox assembly - reconnection and refitting
1 Reverse the procedure described in paragraphs 1 to 33 of Section 7, noting the following points.
2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised.
3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels. If necessary, a cable-tie can be used to temporarily secure the adapter plate in position on the cylinder block, using one of the engine-to-gearbox bolt holes.
5 If shims were fitted between the sump and the gearbox, refit them in their original locations when mating the engine to the gearbox. If the engine has been overhauled, where applicable fit the relevant shims as calculated during engine reassembly.
6 Ensure that the roadwheels and the steering wheel are in the straight-ahead position before reconnecting the lower steering column to the intermediate shaft.
7 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
8 Fill the engine with the correct grade and quantity of oil.
9 Check the throttle cable adjustment.
10 Fill the cooling system.
11 Check and if necessary top-up the gearbox oil level.
12 Tighten all fixings to the specified torque, where applicable.
See also:
Headlamps and auxiliary lamps - beam alignment
The headlamps are adjustable individually
for both horizontal and vertical alignment from
within the engine compartment. The auxiliary
lamp adjustment is carried out by slackening
the lamp mountin ...
Front seat air cushion assembly - removal and refitting
Complete assembly - removal and
refitting
1 Remove the seat.
2 Straighten the seat back cover retaining
tangs, and pull the cover upwards to expose
the air cushion.
3 Cut through the four securi ...
Alternator brushes and regulator - renewal
Bosch alternator
1 With the alternator removed from the
engine, clean the external surfaces free from
dirt.
2 Extract the brush box/regulator screws
from the rear cover and withdraw the brush
bo ...
