Engine dismantling, examination, renovation and reassembly - general information
Dismantling
1 Refer to Chapter 2, Part A, Section 18,
paragraphs 1 to 8 inclusive.
2 A suitable selection of splined and Torx sockets will be required to remove many of the bolts when dismantling the engine.
3 Before dismantling the main engine components, the following externallymounted ancillary components can be removed, with reference to the relevant Chapters of this Manual and the relevant Sections of this Chapter, where applicable.
Inlet manifold (and carburettor, if applicable)
Exhaust manifold
Alternator.
Coolant pump, and thermostat
Alternator/coolant pump drivebelt tensioner
Distributor cap, HT leads and spark plugs
Oil pressure warning lamp switch
Crankshaft speed/position sensor
Oil filter
Dipstick
Engine mounting brackets (if not already done)
Crankcase ventilation pipe and hoses
Clutch
Alternator mounting bracket.
Air conditioning compressor mounting bracket (where applicable).
Engine lifting brackets.
Examination and renovation 4 Refer to Chapter 2, Part A, Section 18, but note that the connecting rod bolts should be renewed on reassembly, and when renewing the cylinder head bolts, the latest type bolts with hexagonal heads should always be used.
Reassembly
5 Proceed as described in Chapter 2, Part A,
Section 18, noting the following:
6 If they have been removed, new cylinder
head bolts (both M11 and M8, of the latest
type with hexagonal heads), flywheel bolts,
and connecting rod bolts must be used.
See also:
Major operations possible with the engine in the car
The following work can be carried out
without having to remove the engine:
a) Cylinder head - removal and refitting.
b) Valve clearances - adjustment (see
Chapter 1).
c) Sump - removal and refitt ...
Exhaust emission control system components - removal and
refitting
Carburettor engines
Spark delay/sustain valve
Removal
1 Disconnect the vacuum lines at the valve
and remove the valve from the engine.
Refitting
2 When refitting a spark delay valve it must
be ...
Battery - removal and refitting
Note: Refer to the precautions at the end of
Section 1 before proceeding.
Removal
1 The battery is located on the left-hand side
of the engine compartment on a bulkhead
platform.
2 Disconnect th ...
