Engine/manual gearbox assembly - reconnection and refitting
1.8 litre (R2A type)
1 Reverse the procedure described in Section
10, noting the following points.
2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised. This is necessary to ensure that the gearbox input shaft splines will pass through the splines in the centre of the friction disc.
3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels.
5 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
6 Fill the engine with the correct grade and quantity of oil.
7 Fill the cooling system.
8 Check and if necessary top-up the gearbox oil level.
9 Check and if necessary adjust the tension of the alternator drivebelt.
10 Adjust the throttle cable.
1.6 and 1.8 litre (R6A type) 11 Reverse the procedure described in Section 10, noting the points made above.
Ensure that the vehicle speed sensor wiring plug is reconnected.
See also:
Diagram 1: 1980-86 Starting, charging, and ignition (except
fuel injection models)
Diagram 1: 1980-86 Starting, charging, and ignition (except fuel injection
models) ...
Interior pillar trim panels - removal and refitting
Front pillar
1 Remove the two trim panel securing screws
and withdraw the panel (see illustration)..
41.1 Interior pillar trim panel fixings - Hatchback models
A Front pillar trim panel
B1 Cent ...
Light laden valve (Van models) - adjustment, removal and
refitting
1 The light laden valve used on Van models is
a pressure regulating valve which reacts to
suspension height according to vehicle load.
The valve is mounted on the underside of the
vehicle above th ...
