Engine/manual gearbox assembly - reconnection and refitting
1.8 litre (R2A type)
1 Reverse the procedure described in Section
10, noting the following points.
2 Before attempting to reconnect the engine to the gearbox, check that the clutch friction disc is centralised. This is necessary to ensure that the gearbox input shaft splines will pass through the splines in the centre of the friction disc.
3 Check that the clutch release arm and bearing are correctly fitted, and lightly grease the input shaft splines.
4 Check that the engine adapter plate is correctly positioned on its locating dowels.
5 Reconnect the clutch cable to the release arm, ensuring that it is routed as noted during removal.
6 Fill the engine with the correct grade and quantity of oil.
7 Fill the cooling system.
8 Check and if necessary top-up the gearbox oil level.
9 Check and if necessary adjust the tension of the alternator drivebelt.
10 Adjust the throttle cable.
1.6 and 1.8 litre (R6A type) 11 Reverse the procedure described in Section 10, noting the points made above.
Ensure that the vehicle speed sensor wiring plug is reconnected.
See also:
Distributor lubrication - models with contact breaker
distributor (Every 6000 miles or 6 months)
1 Remove the distributor cap and the rotor
arm.
2 Apply a couple of drops of light oil to the
felt pad in the top of the shaft.
3 Wipe clean the distributor cam, then apply
a trace of high meltin ...
Mixture (CO) adjustment potentiometer - removal and refitting
Removal
1 The potentiometer is located on the side of
the left-hand suspension turret (see
illustration).
17.1 Mixture (CO) adjustment potentiometer (arrowed) - 1.6 EFI engine
2 Disconnect the ...
Engine coolant renewal (Every 36 000 miles (60 000 km) or 3 years)
Caution: Before proceeding,
note the precautions given in
Chapter 3, Section 1.
1 Disconnect the battery negative lead.
2 It is preferable to drain the cooling system
with the engine cold. If thi ...
