Flywheel/driveplate - removal, inspection and refitting

Note: New flywheel securing bolts must be used on refitting.

1.8 litre (R2A type)
1 Refer to Section 26, Chapter 2, Part A but also note the following points.

2 The flywheel/driveplate securing bolts must be renewed when refitting, and the new bolts are supplied ready-coated with threadlocking compound (see illustration).

24.2 Using an improvised tool to hold the flywheel stationary while
24.2 Using an improvised tool to hold the flywheel stationary while tightening the securing bolts - 1.8 litre (R2A)

3 The ring gear cannot be renewed independently of the flywheel/driveplate. If the ring gear is badly worn or has missing teeth, a new flywheel/driveplate must be fitted.

1.6 and 1.8 litre (R6A type) 4 Refer to Section 26, Chapter 2, Part A, noting the following points.

5 If the engine is in the vehicle, refer to Chapter 6 when removing the clutch.

6 The flywheel securing bolts must be renewed when refitting, and the new bolts are supplied ready-coated with thread-locking compound.

7 The ring gear cannot be renewed independently of the flywheel. If the ring gear is badly worn or has missing teeth, a new flywheel must be fitted. Similarly, the flywheel must be renewed if the crankshaft speed/position sensor toothed disc is damaged.

    See also:

    Front anti-roll bar - removal and refitting
    Removal 1 To improve access, raise the front of the vehicle on ramps. Do not jack the vehicle up at this stage. Apply the handbrake. 2 Where applicable bend back the locktabs, then unscrew the tw ...

    Master cylinder - removal, overhaul and refitting
    Note: Before starting work, refer to the warning at the beginning of Section 3 concerning the dangers of hydraulic fluid. Removal 1 Disconnect the leads from the level warning switch in the reser ...

    Engine/manual gearbox assembly - removal and separation
    Note: Refer to the warning at the beginning of Section 5 before proceeding. A suitable hoist and lifting tackle will be required for this operation. Removal 1 Proceed as described in paragraphs 1 ...