Thermo-viscous cooling fan (SOHC models) - removal and refitting
Removal
1 Disconnect the battery negative lead.
2 Remove the four retaining clips and unscrew the two retaining screws, then withdraw the upper section of the fan shroud (see illustrations).
12.2a Remove the retaining clips followed by the screws . . .
12.2b . . . and withdraw the upper section of the fan shroud
3 The cooling fan hub nut must now be unscrewed from the coolant pump drive flange. A thin cranked 32.0 mm (1.25 in AF) spanner with a jaw thickness not exceeding 5.0 mm (0.2 in) will be required (see illustration). Alternatively, if two of the coolant pump pulley bolts are removed, a normal thickness spanner can be used. Note that the fan hub nut has a left-hand thread, (ie it is undone in a clockwise direction.) If the pulley turns as the nut is undone, remove the drivebelt, and clamp an old drivebelt round the pulley to restrain it, using self-locking pliers. Tap the spanner with a mallet if required to remove the nut.
12.3 Modified spanner required for removing the thermo-viscous cooling fan X
= 25.0 mm (1.0 in) Y = 12.0 mm (0.5 in)
4 If required, the fan blades can be separated from the fan hub by unscrewing the four securing bolts.
Refitting
5 Refitting is a reversal of removal, but where
applicable, take care not to overtighten the
bolts securing the fan blades to the fan hub,
as thread damage may require the whole unit
to be renewed. Where applicable, refit and
tension the drivebelt.
See also:
Engine - removal leaving automatic transmission in vehicle
Note: Refer to the warning in Section 8 before
proceeding. A suitable hoist and lifting tackle
will be required for this operation.
1 Proceed as described in Section 9,
paragraphs 1 to 17 inclusiv ...
Engine - refitting (manual gearbox in vehicle)
1 Reverse the procedure described in
paragraphs 1 to 40, Section 5, noting the
following points.
2 Before attempting to refit the engine, check
that the clutch friction disc is centralised.
3 Che ...
Windscreen and fixed window glass - removal and refitting
Windscreen
Note: The average DIY mechanic is advised to
leave windscreen removal and refitting to an
expert. For the owner who insists on doing it
himself, the following paragraphs are given.
Rem ...
