Thermo-viscous cooling fan (SOHC models) - removal and refitting

Removal
1 Disconnect the battery negative lead.

2 Remove the four retaining clips and unscrew the two retaining screws, then withdraw the upper section of the fan shroud (see illustrations).

12.2a Remove the retaining clips followed by the screws . . .
12.2a Remove the retaining clips followed by the screws . . .

12.2b . . . and withdraw the upper section of the fan shroud
12.2b . . . and withdraw the upper section of the fan shroud

3 The cooling fan hub nut must now be unscrewed from the coolant pump drive flange. A thin cranked 32.0 mm (1.25 in AF) spanner with a jaw thickness not exceeding 5.0 mm (0.2 in) will be required (see illustration). Alternatively, if two of the coolant pump pulley bolts are removed, a normal thickness spanner can be used. Note that the fan hub nut has a left-hand thread, (ie it is undone in a clockwise direction.) If the pulley turns as the nut is undone, remove the drivebelt, and clamp an old drivebelt round the pulley to restrain it, using self-locking pliers. Tap the spanner with a mallet if required to remove the nut.

12.3 Modified spanner required for removing the thermo-viscous cooling fan X
12.3 Modified spanner required for removing the thermo-viscous cooling fan X = 25.0 mm (1.0 in) Y = 12.0 mm (0.5 in)

4 If required, the fan blades can be separated from the fan hub by unscrewing the four securing bolts.

Refitting
5 Refitting is a reversal of removal, but where applicable, take care not to overtighten the bolts securing the fan blades to the fan hub, as thread damage may require the whole unit to be renewed. Where applicable, refit and tension the drivebelt.

    See also:

    Headlamp control
    Turns the lamps off. Turns on the parking lamps, instrument panel lamps, license plate lamps and tail lamps. Turns the headlamps on. Foglamp control (if equipped) Rotate forward to activa ...

    Ignition timing (OHC models) - adjustment
    Note: During production the ignition timing is accurately set using a microwave process, and sealant is applied to the distributor clamp bolt. Because the electronic components require no maintena ...

    Front brake caliper - removal, overhaul and refitting
    Warning: Hydraulic fluid is poisonous; wash off immediately and thoroughly in the case of skin contact, and seek immediate medical advice if any fluid is swallowed or gets into the eyes. Certain ...