Fuel vapour separator (models from 1985) - removal and refitting

Caution: Refer to the precautions in Section 1 before proceeding.

Removal
1 On SOHC models, the vapour separator is located on the left-hand side of the engine compartment. On CVH models, the vapour separator is located on the right-hand side of the engine compartment (see illustrations).

6.1a Fuel vapour separator location 2.0 litre SOHC models from 1985
6.1a Fuel vapour separator location 2.0 litre SOHC models from 1985

A Fuel return hose B Fuel supply hose
C Carburettor fuel feed hose

6.1b Fuel pressure regulator/vapour separator location - SOHC models from
6.1b Fuel pressure regulator/vapour separator location - SOHC models from 1985

A Fuel supply hose B Carburettor fuel feed hose C Fuel return hose

6.1c Fuel vapour separator location - CVH models
6.1c Fuel vapour separator location - CVH models

A Fuel supply hose B Carburettor fuel feed hose C Fuel return hose

2 Disconnect the battery negative lead.

3 Identify the fuel hose locations as an aid to refitting, then disconnect and plug the hoses.

4 Remove the two securing screws and withdraw the vapour separator.

Refitting
5 Refitting is a reversal of removal, ensuring that the fuel hoses are correctly connected. If the hoses were originally secured with crimped type clips, discard them and use new worm drive clips.

    See also:

    Fuel system - depressurising
    Warning: The fuel system will remain pressurised after the engine is switched off. Comply with relevant safety precautions during this operation and refer to the “Safety First” Section at the beg ...

    Starter motor - removal and refitting
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    Ford Sierra Service Manual
    ...