Spark control system components (carburettor models) - removal and refitting
Spark delay and sustain valves 1 Disconnect the vacuum pipes at the valve and withdraw the valve.
2 When refitting a spark delay valve, the valve must be positioned with the black end (marked “CARB”) towards the carburettor and the coloured end (marked “DIST”) towards the distributor or electronic module (as applicable).
3 When refitting a spark sustain valve, the valve must be positioned with the end marked “VAC” towards the carburettor and the side marked “DIST” towards the distributor or electronic module (as applicable).
Ported vacuum switch
4 Where fitted, the switch(es) may be located
in the inlet manifold and/or in an adapter fitted
in one of the coolant hoses.
5 To remove a switch, partially drain the cooling system. Note that there is no need to remove the cylinder block drain plug.
6 Mark the vacuum pipes for location so that they can be refitted in their correct positions, then disconnect the pipes from the switch.
7 Unscrew the valve from its location.
8 Refitting is a reversal of removal, ensuring that the vacuum pipes are correctly connected. Refill the cooling system.
Fuel trap
9 Disconnect the vacuum pipes at the fuel
trap and withdraw the fuel trap.
10 When refitting, the fuel trap must be positioned with the black end (marked “CARB”) towards the carburettor, and the white side (marked “DIST”) towards the distributor, electronic module, or ported vacuum switch (as applicable) (see illustration).
22.10 Fuel trap vacuum connection markings
Spark control system additional
components
11 According to model, engine and
equipment, additional components such as
one-way valves or solenoids may also be
fitted as part of the spark control system.
12 The removal and refitting procedures for these components are basically as described previously, and provided that all attachments are marked for position prior to removal, no problems should be encountered.
See also:
Switches - removal and refitting
General
1 Disconnect the battery negative terminal
before removing any switches.
Pre-1986 models
Wiper delay switch
2 Remove the switch knob and the bezel nut.
3 Withdraw the switch through the ...
Door trim panel - removal and refitting
Pre-1986 models
Removal
1 On Ghia versions only, remove the panel
capping by carefully prising out the retaining
clips using a forked tool. This can easily be
made from a piece of scrap metal.
2 ...
Starter motor - brush renewal
Bosch long frame and JF, and
Cajavec types
1 With the starter motor removed from the
vehicle and cleaned, grip the unit in a vice
fitted with soft jaw protectors.
2 Remove the two screws securing ...