Power steering gear - removal and refitting
Note: New power steering fluid hose O-rings will be required when refitting.
Removal
1 The procedure is as described for manual
steering gear with the following differences
(see illustration).
28.1 Power steering gear components
A Pinion locknut assembly
B Pinion
C Pinion upper bearing and seal
D Slipper assembly
E Pinion lower bearing assembly
F Rack
G Tie-rod
H Tie-rod end
J Gaiter
K Rack support bearing and seal
L Inner rack seal and support bearing
M Rack support bearing locking wire
N Steering gear housing
2 Before removing the steering gear from the suspension crossmember, place a suitable container beneath the steering gear. Unscrew the single bolt securing the power steering fluid hoses to the pinion housing. Unscrew the hose unions and drain the power steering fluid. Plug the ends of the hoses and the steering gear apertures, or cover them with masking tape to prevent dirt ingress.
Refitting
3 When refitting the fluid hoses, use new
O-rings, and take care not to overtighten the
unions. Note that with the unions fully
tightened it is still possible to rotate and move
the hoses.
4 On completion of refitting, bleed the power steering fluid circuit (Section 34).
See also:
Oil seals - renewal
Camshaft oil seal
Note: Thread locking compound will be
required to coat the camshaft sprocket bolt on
refitting.
1 Disconnect the battery negative lead.
2 Release the timing belt from the camsha ...
Fuel filter renewal - fuel injection engines (Every 24 000
miles or 2 Years)
Warning: This procedure may
result in some fuel spillage. Before
carrying out any operation on the
fuel system refer to the
precautions given in Safety First! at the
beginning of this manual and ...
Flywheel/driveplate - removal, inspection and refitting
Note: New flywheel securing bolts must be
used on refitting.
1.8 litre (R2A type)
1 Refer to Section 26, Chapter 2, Part A but
also note the following points.
2 The flywheel/driveplate securing b ...