Power steering gear - removal and refitting
Note: New power steering fluid hose O-rings will be required when refitting.
Removal
1 The procedure is as described for manual
steering gear with the following differences
(see illustration).
28.1 Power steering gear components
A Pinion locknut assembly
B Pinion
C Pinion upper bearing and seal
D Slipper assembly
E Pinion lower bearing assembly
F Rack
G Tie-rod
H Tie-rod end
J Gaiter
K Rack support bearing and seal
L Inner rack seal and support bearing
M Rack support bearing locking wire
N Steering gear housing
2 Before removing the steering gear from the suspension crossmember, place a suitable container beneath the steering gear. Unscrew the single bolt securing the power steering fluid hoses to the pinion housing. Unscrew the hose unions and drain the power steering fluid. Plug the ends of the hoses and the steering gear apertures, or cover them with masking tape to prevent dirt ingress.
Refitting
3 When refitting the fluid hoses, use new
O-rings, and take care not to overtighten the
unions. Note that with the unions fully
tightened it is still possible to rotate and move
the hoses.
4 On completion of refitting, bleed the power steering fluid circuit (Section 34).
See also:
Rear suspension lower arm (Saloon, Hatchback and Estate models) - removal
and refitting
Models with rear drum brakes
Removal
1 Chock the front wheels, jack up the rear of
the vehicle and support on axle stands placed
under the side members.
2 Remove the relevant driveshaft.
3 Remov ...
Engine Coolant Temperature (ECT) sensor - removal and refitting
Removal
1 The sensor is screwed into the cylinder
block below the inlet manifold.
2 Disconnect the battery negative lead.
3 Drain the cooling system as described in
Chapter 1.
4 Disconnect the s ...
Battery - testing and charging
Note: Refer to the precautions at the end of
Section 1 before proceeding.
Standard and low maintenance
battery - testing
1 If the car covers a small annual mileage it is
worthwhile checking the s ...