Headlamps - alignment

1 It is recommended that the headlamp alignment is carried out by a Ford dealer using specialist beam setting equipment. However, in an emergency the following procedure will provide an acceptable light pattern.

2 With the vehicle unladen, with a full tank of fuel, and with the tyres correctly inflated, position the vehicle approximately 10 metres (33 feet) in front of, and at right-angles to, a wall or garage door.

3 Draw a vertical line on the wall corresponding to the centre line of the car.

The position of the line can be ascertained by marking the centre of the front and rear screens with crayon then viewing the wall from the rear of the car.

4 Complete the lines shown (see illustration).

42.4 Headlamp alignment chart
42.4 Headlamp alignment chart

A Distance between headlamp centres B Light/dark boundary
C Centre of dipped beam
D Dipped beam pattern
H Height of headlamp centre from ground X = 160.0 mm (6.3 in) for all models up to 1987 120.0 mm (4.7 in) for all models from 1987

5 Switch the headlamps on dipped beam and adjust them as necessary using the knobs located behind the headlamps (see illustration). Cover the headlamp not being checked with cloth.

42.5 Adjusting the headlamp alignment
42.5 Adjusting the headlamp alignment

    See also:

    Rear suspension lower arm (Saloon, Hatchback and Estate models) - removal and refitting
    Models with rear drum brakes Removal 1 Chock the front wheels, jack up the rear of the vehicle and support on axle stands placed under the side members. 2 Remove the relevant driveshaft. 3 Remov ...

    Fuel injector (1.6 and 1.8 litre (R6A type) CVH) - removal and refitting
    Caution: Refer to the precautions in Section 1 before proceeding. 1.6 litre Note: New fuel injector seals must be used on refitting. 1 Disconnect the battery negative lead. 2 Remove the air cle ...

    General information and precautions
    The body electrical system consists of all lights, wash/wipe equipment, interior electrical equipment, and associated switches and wiring. The electrical system is of the 12 volt negative earth t ...