Headlamps - alignment

1 It is recommended that the headlamp alignment is carried out by a Ford dealer using specialist beam setting equipment. However, in an emergency the following procedure will provide an acceptable light pattern.

2 With the vehicle unladen, with a full tank of fuel, and with the tyres correctly inflated, position the vehicle approximately 10 metres (33 feet) in front of, and at right-angles to, a wall or garage door.

3 Draw a vertical line on the wall corresponding to the centre line of the car.

The position of the line can be ascertained by marking the centre of the front and rear screens with crayon then viewing the wall from the rear of the car.

4 Complete the lines shown (see illustration).

42.4 Headlamp alignment chart
42.4 Headlamp alignment chart

A Distance between headlamp centres B Light/dark boundary
C Centre of dipped beam
D Dipped beam pattern
H Height of headlamp centre from ground X = 160.0 mm (6.3 in) for all models up to 1987 120.0 mm (4.7 in) for all models from 1987

5 Switch the headlamps on dipped beam and adjust them as necessary using the knobs located behind the headlamps (see illustration). Cover the headlamp not being checked with cloth.

42.5 Adjusting the headlamp alignment
42.5 Adjusting the headlamp alignment

    See also:

    Door mirror - removal and refitting
    Manually-operated mirror 1 On remote-control type mirrors, unscrew the bezel from the adjuster knob (see illustration). 29.1 Unscrew the bezel from the adjuster knob . . . 2 Prise the mirror tr ...

    Cab interior trim panels (P100 models) - removal and refitting
    Side trim panel 1 Remove the rear pillar trim panel. 2 Remove the side trim panel by prising out the four expander pins from the clips, then pulling out the clips and withdrawing the panel. 3 Re ...

    Load apportioning valve P100 models) - removal and refitting
    Caution: Refer to the precautions in Section 1. Removal 1 Chock the front wheels, jack up the rear of the vehicle and support on axle stands (see “Jacking and Vehicle Support”). 2 The load appor ...