Throttle housing - removal and refitting

Note: A new gasket must be used on refitting.

Removal
1 Disconnect the battery negative lead.

2 Depressurise the fuel system as described in Section 6.

3 Remove the air inlet pipe (see illustration).

9.3 Air inlet pipe securing screws (A) and hose securing clip (B) - 1.6 EFI
9.3 Air inlet pipe securing screws (A) and hose securing clip (B) - 1.6 EFI engine

4 Disconnect the throttle cable from the throttle valve linkage, then unbolt the cable bracket from the housing.

5 Disconnect the throttle position sensor wiring plug.

6 Unscrew the four securing nuts, and withdraw the throttle housing from the inlet manifold. Recover the gasket.

Refitting
7 Refitting is a reversal of removal, but use a new gasket between the throttle housing and the inlet manifold.

    See also:

    Rear wheel cylinder - removal, overhaul and refitting
    Note: Before starting work, refer to the warning at the beginning of Section 2 concerning the dangers of asbestos dust, and to the warning at the beginning of Section 3 concerning the dangers of h ...

    Diagram 4b: 1986-on KE-Jetronic fuel injection
    Diagram 4b: 1986-on KE-Jetronic fuel injection For starting and charging circuits see Diagram 1a ...

    Anti-lock Braking System - description
    1 From 1986 onward an anti-lock braking system is available as standard or optional equipment on certain Escort models. 2 The system comprises four main components: two modulators, one for each b ...