Hydraulic unit pressure switch (ABS) - removal and refitting

Note: To remove the pressure switch from the hydraulic unit in situ, Ford tool No 12-008 or a locally made equivalent will be required. The switch may be removed without special tools after removing the hydraulic unit complete or the pump above. A new O-ring must be used when refitting the switch.

Caution: Refer to the
precautions in Section 1.

Removal
1 Disconnect the battery negative lead.

2 Depressurise the hydraulic system by pumping the brake pedal at least 20 times, or until it becomes hard.

3 Disconnect the multi-plug from the switch, then unscrew and remove the switch.

Refitting
4 Refit the switch using a new O-ring.

Position the plastic sleeve so that the drain hole faces the pump motor, then tighten the switch (see illustration).

19.4 Refit the pressure switch with the drain hole (arrowed) in the plastic
19.4 Refit the pressure switch with the drain hole (arrowed) in the plastic sleeve facing the pump motor - ABS

5 Reconnect the multi-plug and the battery.

6 On completion, bleed the complete hydraulic system and check for leaks around all disturbed components.

    See also:

    Front and rear brake pad/shoe check (Every 6000 miles (10 000 km) or 6 months)
    1 Firmly apply the handbrake, then jack up the front and rear of the car and support it securely on axle stands (see “Jacking and vehicle support”). 2 For a quick check, the front brake disc pads ...

    Brake pedal - removal, refitting and adjustment
    Removal 1 Working within the vehicle, remove the under-dash cover panel. 2 Extract the spring clip which connects the pushrod to the arm of the brake pedal. 3 Extract the circlip from the end of ...

    Major operations requiring engine removal
    The following work can only be carried out after removal of the engine from the car: a) Crankshaft main bearings - renewal . b) Crankshaft - removal and refitting. c) Flywheel - removal and refitt ...