Hydraulic unit pressure switch (ABS) - removal and refitting

Note: To remove the pressure switch from the hydraulic unit in situ, Ford tool No 12-008 or a locally made equivalent will be required. The switch may be removed without special tools after removing the hydraulic unit complete or the pump above. A new O-ring must be used when refitting the switch.

Caution: Refer to the
precautions in Section 1.

Removal
1 Disconnect the battery negative lead.

2 Depressurise the hydraulic system by pumping the brake pedal at least 20 times, or until it becomes hard.

3 Disconnect the multi-plug from the switch, then unscrew and remove the switch.

Refitting
4 Refit the switch using a new O-ring.

Position the plastic sleeve so that the drain hole faces the pump motor, then tighten the switch (see illustration).

19.4 Refit the pressure switch with the drain hole (arrowed) in the plastic
19.4 Refit the pressure switch with the drain hole (arrowed) in the plastic sleeve facing the pump motor - ABS

5 Reconnect the multi-plug and the battery.

6 On completion, bleed the complete hydraulic system and check for leaks around all disturbed components.

    See also:

    Changing the tires
    If you get a flat tire while driving, do not apply the brake heavily. Instead, gradually decrease your speed. Hold the steering wheel firmly and slowly move to a safe place on the side of the road ...

    Body exterior fittings - removal and refitting
    Spoilers and wheel arch deflectors Removal 1 The spoilers and wheel arch deflectors fitted to XR3, XR3i, Cabriolet and RS Turbo models are secured by screws, rivets and clips, or a combination o ...

    Rear suspension and final drive unit assembly (Saloon, Hatchback and Estate models) - removal and refitting
    Note: From May 1986, revised final drive unit rear mounting bolts have been used in production. Whenever the earlier type of bolts are removed, they should be discarded and the later type fitted. ...