Hydraulic unit pressure switch (ABS) - removal and refitting

Note: To remove the pressure switch from the hydraulic unit in situ, Ford tool No 12-008 or a locally made equivalent will be required. The switch may be removed without special tools after removing the hydraulic unit complete or the pump above. A new O-ring must be used when refitting the switch.

Caution: Refer to the
precautions in Section 1.

Removal
1 Disconnect the battery negative lead.

2 Depressurise the hydraulic system by pumping the brake pedal at least 20 times, or until it becomes hard.

3 Disconnect the multi-plug from the switch, then unscrew and remove the switch.

Refitting
4 Refit the switch using a new O-ring.

Position the plastic sleeve so that the drain hole faces the pump motor, then tighten the switch (see illustration).

19.4 Refit the pressure switch with the drain hole (arrowed) in the plastic
19.4 Refit the pressure switch with the drain hole (arrowed) in the plastic sleeve facing the pump motor - ABS

5 Reconnect the multi-plug and the battery.

6 On completion, bleed the complete hydraulic system and check for leaks around all disturbed components.

    See also:

    Rear suspension/final drive unit rear mounting (Saloon, Hatchback and Estate models) - renewal
    Note: From May 1986, revised rear suspension/final drive unit rear mounting bolts have been used in production. Whenever the earlier type of bolts are removed, they should be discarded and the lat ...

    Sump - removal and refitting
    Warning: A new sump gasket will be required on refitting, and suitable sealing compound will be required to coat the sump and cylinder block mating faces. Shims may be required when mating the e ...

    Steering column - removal, overhaul and refitting
    Removal 1 Disconnect the battery negative terminal. 2 Turn the ignition key and rotate the steering wheel to bring the front roadwheels to the straight-ahead position. 3 Working within the engine ...