Servicing Specifications

Engine
Oil filter type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion C104 Valve clearances (cold): OHV engines:
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.22 mm (0.008 in) Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.59 mm (0.023 in) HCS engines:
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.22 mm (0.008 in) Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.32 mm (0.012 in) Cooling system
Recommended antifreeze concentration . . . . . . . . . . . . . . . . . . . . . . . . 45% by volume
Fuel system
Idle speed:
Carburettor models:
All except Weber 2V TLDM carburettor . . . . . . . . . . . . . . . . . . . . . 750 to 850 rpm
Weber 2V TLDM carburettor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 700 to 800 rpm
Bosch K-Jetronic fuel injection models . . . . . . . . . . . . . . . . . . . . . . . 750 to 850 rpm
Bosch KE-Jetronic fuel injection models: 1985 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 to 900 rpm 1986 models onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 920 to 960 rpm Electronic Fuel Injection (EFI) models . . . . . . . . . . . . . . . . . . . . . . . . . 900 ± 50 rpm
Idle mixture CO content: Bosch K-Jetronic fuel injection models . . . . . . . . . . . . . . . . . . . . . . . 1.0 to 1.5 %
Bosch KE-Jetronic fuel injection models: 1985 models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.25 to 0.75% 1986 models onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 to 1.1%
Electronic Fuel Injection (EFI) models . . . . . . . . . . . . . . . . . . . . . . . . . 0.8 ± 0.25% (cooling fan running) Air filter element type: 1.1 litre and 1.3 litre OHV engines . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W153
1.1 litre and 1.3 litre HCS engines . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W225
1.1 litre and 1.3 litre CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W127
1.4 litre CVH engine:
Carburettor engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W179 Central Fuel Injection (CFI) engines . . . . . . . . . . . . . . . . . . . . . . . . Champion W201
1.6 litre CVH engine (except XR3 models): Up to 1986 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W169 1986 to October 1988 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W201
October 1988 on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W226 1.6 litre CVH engine (XR3 models) . . . . . . . . . . . . . . . . . . . . . . . . . Champion W201
Ignition system
Contact breaker points gap: Bosch distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.40 to 0.50 mm (0.016 to 0.02 in) Lucas distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.40 to 0.59 mm (0.016 to 0.023 in) Dwell angle (contact breaker ignition system) . . . . . . . . . . . . . . . . . . . . 48є to 52є
Ignition timing *:
OHV engines:
Up to 1984 (contact breaker) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12є BTDC at idle speed 1984-on (contact breaker) and all electronic ignition . . . . . . . . . . . . . 6є BTDC at idle speed
CVH engines (all models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12є BTDC at idle speed * Note: Ignition timing on models with either a Distributorless Ignition Sytem (DIS) or a programmed ignition system (ESC) cannot be adjusted.

Refer to Chapter 5, Part B for further information.

Spark plugs:
Type:
OHV and HCS engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RS9YCC or RS9YC CVH engines:
Carburettor models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RC7YCC or RC7YC Bosch K-Jetronic fuel injection and Electronic Fuel Injection (EFI) models . . . . . . . . . . . . . . . . . . . . . . . Champion C6YCC or RC6YC Bosch KE-Jetronic fuel injection models . . . . . . . . . . . . . . . . . . . . Champion C61YC
Central Fuel Injection (CFI) models . . . . . . . . . . . . . . . . . . . . . . . . . Champion RC7YCC or RC7YC4 Electrode gap:
All except HCS and CFI models: RS9YCC, RC7YCC, C6YCC spark plugs . . . . . . . . . . . . . . . . . . . . 0.8 mm (0.032 in)
RS9YC, RC7YC, RC6YC, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 mm (0.028 in)
HCS and CFI models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 mm (0.039 in) Brakes
Minimum front brake disc pad thickness . . . . . . . . . . . . . . . . . . . . . . . . 1.5 mm (0.06 in)
Minimum rear brake shoe lining thickness . . . . . . . . . . . . . . . . . . . . . . . 1.0 mm (0.04 in)
Tyres
Tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See “Weekly checks” on page 0•16 Torque wrench settings Nm lbf ft Exhaust manifold nuts - RS Turbo models . . . . . . . . . . . . . . . . . . . . . . . 14 to 17 10 to 13
Turbocharger-to-manifold nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 to 26 15 to 19 Spark plugs:
OHV and HCS engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 to 20 10 to 15 CVH engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 to 38 18 to 28 Seat belt anchor bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 to 41 21 to 30 Roadwheel bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 to 100 52 to 74 Capacities
Engine oil (drain and refill) OHV engine:
With filter change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.25 litres (5.7 pints) Without filter change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.75 litres (4.8 pints) CVH engine:
Carburettor engines with filter change: Pre-July 1982 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.75 litres (6.6 pints) July 1982 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.50 litres (6.2 pints) Carburettor engines without filter change: Pre-July 1982 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.50 litres (6.2 pints) July 1982 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.25 litres (5.7 pints) Fuel-injected engines with filter change . . . . . . . . . . . . . . . . . . . . . . . 3.85 litres (6.8 pints) Fuel-injected engines without filter change . . . . . . . . . . . . . . . . . . . . 3.60 litres (6.3 pints) Fuel tank
All models (except XR3i and Van) pre-May 1983 . . . . . . . . . . . . . . . . . . 40 litres (8.8 gallons) All other models (except Van) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 litres (10.6 gallons) Van . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 litres (11.0 gallons) Cooling system
1.1 litre OHV engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.7 litres (11.8 pints) 1.1 litre CVH engine:
With small radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 litres (11.0 pints) With large radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 litres (12.6 pints) 1.3 litre OHV engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 litres (12.5 pints) 1.3 litre CVH engine:
Pre-1986 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 litres (12.5 pints) 1986 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6 litres (13.3 pints) 1.4 litre CVH engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.6 litres (13.3 pints) 1.6 litre CVH engine:
Pre-1986 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.9 litres (12.1 pints) 1986 onwards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.8 litres (13.7 pints) Transmission
4-speed manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 litres (4.9 pints) 5-speed manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 litres (5.5 pints) Automatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.9 litres (13.9 pints)

    See also:

    Auxiliary warning system components - removal and refitting
    General 1 This system monitors the fluid levels and front brake pads for excessive wear. In the event of a fluid level dropping below the specified level, or the brake pads wearing down to the mi ...

    Ashtray
    To empty, pull out the complete ashtray. Pull the cover to open. To empty, gently pull up on the open lid and extract the complete ashtray. ...

    Cigarette lighter - renewal
    1 Disconnect the battery negative lead. 2 Working behind the facia panel, disconnect the wiring, then push out the lighter assembly through the front of the facia panel. 3 If required, the illumin ...